AR42.10-P-0105GG Remove, install fixed brake caliper
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1 AR42.10-P-0105GG Rmov, istall fixd brak calipr MODELS 460, /219 /223 /227 /229 /238 /239 /249 /266 /267 /302 /321 /322 /323 /326 /327 /328 /329 /3 32 /335 /336 /337 /338 /341 /342 /345 /365 /366 /367 /368 /401 /402 /403 /404 /405 /450 /451 /452 /454 /455 /456 /458 /459, /204 /206 /207 /208 /209 /220 /221 /224 /225 /227 /228 /230 /231 /232 /233 /240 /241 /243 /244 /245 /246 /247 /248 /249 /250 /254 /300 /304 /307 /308 /309 /320 /321 /322 /323 /324 /325 /327 /328 /330 /331 /332 /333 5 Brak li 31 Fixd brak calipr 35 Bolts S10/1 Lft frot brak pad cotact ssor S10/1x1 Lft frot brak pad cotact ssor coctor P d Rmov/Istall Risk of poisoig from swallowig brak fluid. Risk of ijury from ski ad y cotact with brak fluid. Pour brak fluid oly ito suitabl ad appropriatly markd cotairs. War protctiv clothig ad y protctio wh hadlig brak fluid. AS42.50-Z A Risk of accidt wh commissioig th Bfor commissioig th vhicl, oprat th AS42.50-Z A vhicl du to a lack of brakig ffct wh th srvic brak is opratd for th first tim aftr rpair work. brak pdal svral tims util th prssur i th brak systm is built up ad maitaid. p Nots o brak fluid All modls AH42.50-P A p Nots o rpairs to brak systm All modls AH42.00-P A 1 Dtach brak li (5) from fixd brak calipr (31). 2 Discoct lft frot brak pad cotact ssor (S10/1) from lft frot brak pad cotact ssor coctor (S10/1x1) 3 Uscrw coctor for lft frot brak pads (S10/1x1) at th fixd brak calipr (31) i Sal off coctio immdiatly with plugs to prvt th brak fluid rsrvoir ruig mpty. *BA42.10-P B l * p Istallatio: 4 Ubolt fixd calipr (31) from strig kuckl p Istallatio: Istall w micro-capsulatd bolt othrwis th bolts may loos. Istall w micro-capsulatd bolts (35) othrwis thy may loos. i If cssary, rcoditio fixd brak calipr of frot axl. *BA42.10-P B *BA42.10-P B *BA42.10-P B AR42.10-P-0150GG Copyright DaimlrChryslr AG CD-Ausgab G/06/04. This WIS prit-out will ot b rcordd by Modificatio srvics. Pag 1
2 5 Istall i th rvrs ordr 6 Bld brak systm Modls 460, 461, 463 xcpt with cod 979. Modl with cod Chck brak systm for laks Modls 460, 461, 463 xcpt with cod Chckig brakig systm for laks usig prssur gaug 7.3 Ispct brakig systm for propr opratio ad laks Modls 460, 461, 463 xcpt with cod 979. Modl with cod 979 AR42.10-P-0010GG AR42.10-P-0010GS AR42.10-P A AR42.10-P-0015GG AR42.10-P-0014GS Brak lis, brak hoss Numbr Dsigatio Modls 460 Modl 461 Modl /204/206/ 207/208/209/220/221/ 224/225/227/228/230/ 231/232/233/240/241/ 300/304/307/308/320/ 321/324/325/327/328/ 330/331 BA42.10-P B Brak li to fixd brak calipr Nm Brak lis, brak hoss Numbr Dsigatio Modl / 244/245/246/ 247/248/249/ 250/254/309/ 322/323/332/333 BA42.10-P B Brak li to fixd brak calipr Nm 15 Frot axl fixd calipr Numbr Dsigatio Modls 460 Modl 461, /204/206/207/ 208/209/220/221/224/ 225/227/228/230/231/ 232/233/240/241/300/ 304/307/308/320/321/ 324/325/327/328/330/ 331 BA42.10-P B Bolt, fixd brak calipr to strig kuckl Nm BA42.10-P B Slf-lockig bolt, brak pad war ssor to fixd brak calipr Nm BA42.10-P B Bolt, fixd brak calipr to joit housig M14X1, Nm X1M16 Nm Frot axl fixd calipr Copyright DaimlrChryslr AG CD-Ausgab G/06/04. This WIS prit-out will ot b rcordd by Modificatio srvics. Pag 2
3 Numbr Dsigatio Modls /244/245/ 246/247/248/ 249/250/254/ 309/322/323/ 332/333 BA42.10-P B Bolt, fixd brak calipr to strig kuckl Nm - BA42.10-P B Slf-lockig bolt, brak pad cotact ssor to fixd brak calipr Nm 30 BA42.10-P B Bolt, fixd brak calipr to joit housig M14X1, Nm 220 M16X1, Nm Rig wrch bit Copyright DaimlrChryslr AG CD-Ausgab G/06/04. This WIS prit-out will ot b rcordd by Modificatio srvics. Pag 3
4 AR42.10-P-0220GG Rmov/istall brak disc MODELS 460, /219 /223 /227 /229 /238 /239 /249 /266 /267 /302 /321 /322 /323 /326 /327 /328 /329 /3 32 /335 /336 /337 /338 /341 /342 /345 /365 /366 /367 /368 /401 /402 /403 /404 /405 /450 /451 /452 /454 /455 /456 /458 /459, /204 /206 /207 /208 /209 /220 /221 /224 /225 /227 /228 /230 /231 /232 /233 /240 /241 /243 /244 /245 /246 /247 /248 /249 /250 /254 /300 /304 /307 /308 /309 /320 /321 /322 /323 /324 /325 /327 /328 /330 /331 /332 /333 Show o frot axl, modl Brak disk 64 Scurity bolt P g Chck 1 Chck liig thickss of brak pads ad coditio of brak disks. Modl 460, 461 without brak war idicator AP42.10-P-4251GG xcpt /332/342/345 Modl 460, 461 with brak war idicator AP42.10-P-4251GA xcpt /332/342/345 Modls 463, /332/342/345 AP42.10-P-4251G p If th brak pads ar wor dow byod th prmissibl war limit, th wb btw salig groov ad dust cap may b damagd, for this raso: i Modls 460/461/463 xcpt with AR42.10-P-0015GG cod 979 Ispct brak systm for laks with prssur tstr. i Modl with Cod 979 AR42.10-P-0014GS d Rmov/Istall Risk of poisoig causd by swallowig brak fluid. Risk of ijury causd by brak fluid comig ito cotact with ski ad ys. Chck brak systm for propr opratio ad laks. Pour brak fluid oly ito suitabl ad appropriatly markd cotairs. War protctiv clothig ad y protctio wh hadlig brak fluid. AS42.50-Z A Risk of accidt wh commissioig th Bfor startig gi, actuat brak pdal AS42.50-Z A vhicl du to a lack of brakig ffct wh th srvic brak is opratd for th first tim aftr rpair work. svral tims util th prssur is built up ad maitaid i th brak systm. p Brak fluid ots All modls AH42.50-P A p Nots o rpairs to brak systm All modls AH42.00-P A 2 Rmov brak pads from frot axl fixd brak AR42.10-P-0161GG calipr 3 Rmov fixd calipr AR42.10-P-0105GG Copyright DaimlrChryslr AG CD-Ausgab G/06/04. This WIS prit-out will ot b rcordd by Modificatio srvics. Pag 1
5 4 Uscrw lockig bolt (64) ad rmov brak disk (61) 5 Istall i th rvrs ordr 6 Hydraulic brak systm - chck fluid lvl, corrct if cssary i Istallatio: Always rplac brak disks i pairs. Gras th machid sat of th brak disk (61) lightly with MB log-lif gras. Rplac lockig bolt (64) j *BR00.45-Z A *BA42.10-P B AP42.50-P-4210G *BF42.10-P B Brak discs, brak calipr dust shild Numbr Dsigatio Modls 460, 461 Modl 463 BA42.10-P B Lockig bolt, brak disk to whl hub Nm j Brak fluid Numbr Dsigatio Modls 460, 461 Modl /204/206/ 207/208/209/220/221/ 224/225/227/228/230/ 231/232/233/240/241/ 300/304/307/308/320/ 321/324/325/327/328/ 330/331 BF42.10-P B Brak fluid Fillig capacity Litrs 0,45-0, Opratig fluid Sht BB00.40-P A BB00.40-P A provisios Sht BB00.40-P A BB00.40-P A j Brak fluid Numbr Dsigatio Modl /247 / 250/254/309 / 322/332 Modl /245 / 246/248/249 / 270/ / 333 BF42.10-P B Brak fluid Fillig capacity Litrs 0, Spcificatios for Opratig Fluids Sht BB00.40-P A BB00.40-P A Sht BB00.40-P A BB00.40-P A Auxiliary rpair matrials Numbr Dsigatio Ordr umbr BR00.45-Z A MB log-lif gras BR00.45-Z A Brak pad past Copyright DaimlrChryslr AG CD-Ausgab G/06/04. This WIS prit-out will ot b rcordd by Modificatio srvics. Pag 2
6 AR42.10-P-0161GG Rmovig ad istallig brak pads o fixd calipr MODELS 460, /219 /223 /227 /229 /238 /239 /249 /266 /267 /302 /321 /322 /323 /326 /327 /328 /329 /3 32 /335 /336 /337 /338 /341 /342 /345 /365 /366 /367 /368 /401 /402 /403 /404 /405 /450 /451 /452 /454 /455 /456 /458 /459, /204 /206 /207 /208 /209 /220 /221 /224 /225 /227 /228 /230 /231 /232 /233 /240 /241 /243 /244 /245 /246 /247 /248 /249 /250 /254 /300 /304 /307 /308 /309 /320 /321 /322 /323 /324 /325 /327 /328 /330 /331 /332 / Rtaiig pi 41a Sprig stl sht 43 Brak pads 52 Plug coctio 41 Rtaiig pi 41a Sprig stl sht 43 Brak pads 030 Brak calipr brush 031 Rsttig dvic 035 Ptratio 070 Extractor S10/1 Lft frot brak pad cotact ssor P P Risk of poisoig causd by swallowig brak fluid. Risk of ijury causd by brak fluid comig ito cotact with ski ad ys. i Pour brak fluid oly ito suitabl ad appropriatly markd cotairs. War protctiv clothig ad y protctio wh hadlig brak fluid. AS42.50-Z A Copyright DaimlrChryslr AG CD-Ausgab G/06/04. This WIS prit-out will ot b rcordd by Modificatio srvics. Pag 1
7 Risk of accidt wh commissioig th i Oprat brak pdal svral tims bfor AS42.50-Z A vhicl du to a lack of brakig ffct wh th srvic brak is opratd for th first tim aftr rpair work. drivig th vhicl util prssur is built up ad maitaid i th brak systm. p Brak fluid ots All modls AH42.50-P A p Nots o rpairs to brak systm All modls AH42.00-P A g Chck 1 Chck liig thickss of brak pads ad coditio of brak disks. i Modls 460, 461 without brak war idicator. i Modls 463, /332/342/345 with brak war idicator. i If th brak pads hav wor byod th prmissibl srvic limit: i Modls 460, 461, 463 xcpt with cod 979 Ispct brak systm for laks with prssur tstr. i Modl with Cod 979 AP42.10-P-4251GG AP42.10-P-4251G AR42.10-P-0015GG AR42.10-P-0014GS Chck brak systm for opratio ad laks d Rmov/Istall 2 Pull lft frot brak pad cotact ssor (S10/1) or right frot brak pad cotact ssor (S10/2) out of th coctor (52) 3 Driv out rtaiig pi (41) usig a drift (035) i Istallatio: Hammr i rtaiig pi as far as th stop usig a drift. 4 Tak out sprig stl sht (41a) 5 Pull out brak pads (43) usig xtractor (070) p If th brak disk is wor, push back th brak pads bforhad, othrwis th brak pads may b damagd. l * Pull lft frot brak pad cotact ssor (S10/1) or right frot brak pad cotact ssor (S10/2) out of th brak pad 7 Prss back pisto (47) usig rsttig dvic (031) 8 I ach cas scur a opposit pair of pistos with plastic wdg to prvt th pistos from slidig out 9 Prss back th othr pistos usig th rsttig dvic 10 Cla brak pad guid with brak calipr brush (030) 11 Istall i th rvrs ordr l * i Istallatio: Slightly lubricat brak pads (43) at sids (arrows) with brak pad past. *BR00.45-Z A i Oly complt sts of brak pads approvd by Mrcds-Bz may b istalld. Brak pads must b disposd of as spcial wast. Plas ask local authoritis if it is prmittd to dispos of ths parts as houshold-lik idustrial rfus. p Rplac dfctiv cotact ssor othrwis malfuctios i th brak war idicator may occur p Draw off som brak fluid bforhad to prvt th brak fluid rsrvoir ovrflowig wh prssig back th pisto l * l * i Do ot bd th hat shild i th procss. If th pisto is difficult to mov: i Modl 460, 461, 463. AR42.10-P-0150GG Rpair frot axl fixd brak calipr. l * Chck brak systm for laks i Oprat brak pdal svral tims util brak pads cotact brak discs (firm rsistac dtctabl). i Modls 460, 461, 463 xcpt modl with cod 979 i Modl with Cod 979 Chck brak systm for opratio ad laks AR42.10-P A AR42.10-P-0014GS Copyright DaimlrChryslr AG CD-Ausgab G/06/04. This WIS prit-out will ot b rcordd by Modificatio srvics. Pag 2
8 13 Hydraulic brak systm - chck fluid lvl, corrct if cssary j AP42.50-P-4210G *BF42.10-P B j Brak fluid Numbr Dsigatio Modls 460, 461 Modl /204/206/ 207/208/209/220/221/ 224/225/227/228/230/ 231/232/233/240/241/ 300/304/307/308/320/ 321/324/325/327/328/ 330/331 BF42.10-P B Brak fluid Fillig capacity Litrs 0,45-0, Opratig fluid Sht BB00.40-P A BB00.40-P A provisios Sht BB00.40-P A BB00.40-P A j Brak fluid Numbr Dsigatio Modl /247 / 250/254/309 / 322/332 Modl /245 / 246/248/249 / 270/ / 333 BF42.10-P B Brak fluid Fillig capacity Litrs 0, Spcificatios for Opratig Fluids Sht BB00.40-P A BB00.40-P A Sht BB00.40-P A BB00.40-P A Extractor Brak calipr brush Rsttig dvic Wdg Auxiliary rpair matrials Numbr Dsigatio Ordr umbr BR00.45-Z A Brak pad past Copyright DaimlrChryslr AG CD-Ausgab G/06/04. This WIS prit-out will ot b rcordd by Modificatio srvics. Pag 3
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