Troubleshooting. Industrial Controls Training System. Festo worldwide. Industrial Maintenance. LabVolt Series

Transcription

1 Troubleshooting Festo worldwide Latvia Festo SIA Gunāra Astras 1C LV-1084, Rīga Tel , Fax Lithuania Festo, UAB Partizanų 63M Kaunas Lietuva Tel (8) , Fax +370 (8) Malaysia Festo Sdn. Berhad 10 Persiaran Industri Bandar Sri Damansara Wilayah Persekutuan Kuala Lumpur Tel. +60 (0) , Fax +60 (0) Mexico Festo Pneumatic, S.A. Av. Ceylán 3, Col. Tequesquináhuac Tlalnepantla Estado de México Tel. +52 (01) , Fax +52 (01) Netherlands Festo B.V. Schieweg AN Tel. +31 (0) , Fax +31 (0) New Zealand Festo Ltd. 20 Fisher Crescent Mount Wellington Auckland Tel. +64 (0) , Fax +64 (0) Nigeria Festo Automation Ltd. Motorways Centre, Ground Floor, Block C Alausa, Ikeja, Lagos Tel (0) , Fax +234 (0) info@ng-festo.com Norway Festo AS Ole Deviks vei Oslo Tel , Fax info_no@festo.com Peru Festo S.R.L. Amador Merino Reyna 480 San Isidro Lima Tel. +51 (1) , Fax +51 (1) festo.peru@pe.festo.com Philippines Festo Inc. KM 18, West Service Road South Super Highway 1700 Paranaque City Metro Manila Tel. +63 (2) , Fax +63 (2) /21 info_ph@festo.com Poland Festo Sp. z o.o. Janki k/warszawy ul. Mszczonowska Raszyn Tel. +48 (0) , Fax +48 (0) info_pl@festo.com Portugal Festo - Automação, Unipessoal, Lda. Rua Manuel Pinto De Azevedo, 567 Apartado 8013 P Porto Contact Center: Tel , Fax info@pt.festo.com Romania Festo S.R.L. St. Constantin Bucuresti Tel. +40(0) , Fax +40 (0) info_ro@festo.com Russia OOO Festo-RF Michurinskiy prosp., Moscow Tel , Fax info_ru@festo.com Singapore Festo Pte. Ltd. 6 Kian Teck Way Singapore Tel , Fax info@sg.festo.com Slovakia Festo spol. s r.o. Gavlovicová ul Bratislava 3 Tel (0) , Fax +421 (0) info_sk@festo.com Slovenia Festo d.o.o. Ljubljana IC Trzin, Blatnica Trzin Tel (0) , Fax +386 (0) info_si@festo.com Industrial Controls Training System South Africa Festo (Pty) Ltd Electron Avenue P.O. Box 255 Isando 1600 Tel. +27 (0) , Fax +27 (0) info_za@festo.com Industrial Maintenance Spain Festo Pneumatic, S.A.U. Avenida Granvia, 159 Distrito Económico Granvia L'H Hospitalet de Llobregat Barcelona Tel , Fax info_es@festo.com LabVolt Series Student Manual Sweden Festo AB Stillmansgatan 1 Box Malmö Tel. +46 (0) , Fax +46 (0) order@festo.se Switzerland Festo AG Moosmattstrasse Dietikon ZH Tel. +41 (0) , Fax +41 (0) info_ch@festo.com Taiwan Festo Co., Ltd. Head Office 9, Kung 8th Road Linkou 2nd Industrial Zone Linkou Dist., New Taipei City Taiwan, R.O.C. Tel (0) , Fax +886 (0) festotw@tw.festo.com Thailand Festo Ltd. Viranuvat Building, 6th - 7th Floor Bangna - Trad Road (Soi 34) Bangna, Bangkok Tel , , Fax info_th@festo.com Turkey Festo San. ve Tic. A.S. Istanbul Anadolu Yakasl Organize Sanayi Bolgesi Aydinli Mah. TEM Yan Yol Cad. No: Tuzla - Istanbul/TR Tel. +90 (0) , Fax +90 (0) info_tr@festo.com Ukraine DP Festo ul. Borisoglebskaya, , Kiev Tel (0) , Fax +380 (0) orders_ua@festo.com United Kingdom Festo Limited Applied Automation Centre Caswell Road Brackmills Trading Estate Northampton NN4 7PY Tel (0)1604 / , Fax ++44 (0)1604 / info_gb@festo.com United States Festo Didactic Inc. 607 Industrial Way West Eatontown, NJ Tel. +1 (732) Fax +1 (732) services.didactic@festo.com Venezuela Festo C.A. Av. 23 esquina con calle 71 N 22-62, Edif. Festo. Sector Paraíso Maracaibo - Venezuela Tel. +58 (261) / / , Fax +58 (261) festo@festo.com.ve Vietnam Festo Co Ltd (Cong Ty TNHH FESTO) No Van Dai Dong Street Ward An Phu, District 2 Ho Chi Minh City Tel. +84 (8) , Fax +84 (8) info_vn@festo.com Troubleshooting Finland Festo Oy Mäkituvantie 9 PL Vantaa Tel (09) , Fax +358 (09) info_fi@festo.com France Festo Eurl ZA des Maisons Rouges Australia 8 rue du clos sainte Catherine Festo Pty. Ltd Bry-sur-Marne Head Office (Melbourne) Tel. +33 (0) (numéro indigo), Browns Road Fax +33 (0) P.O. Box info_fr@festo.com Noble Park Vic Tel. +61(0) , Germany Fax +61(0) Festo Didactic GmbH & Co. KG info_au@festo.com Rechbergstr Denkendorf Austria Germany Festo Gesellschaft m.b.h. Tel. +49 (0) , Linzer Straße 227 Fax +49 (0) Wien did@de.festo.com Tel. +43 (0) , Fax +43 (0) automation@festo.at Germany Festo AG & Co. KG Belarus Postfach IP Festo Esslingen Masherov avenue, 78 Ruiter Straße Minsk Esslingen Tel (0) , Tel. +49 (0) , Fax +49 (0) Fax +375 (0) info_de@festo.com info_by@festo.com Greece Belgium Festo Ltd. Festo Belgium sa 92, Tatoiou Ave. Rue Colonel Bourg 101 P.C Metamorfosi 1030 Brussel Tel , Tel. +32 (0) , Fax +32 (0) Fax info_be@festo.com info_gr@festo.com Hong Kong Belgium Festo Ltd. Festo Belgium nv 6/F New Timely Factory Building, Kolonel Bourgstraat Castle Peak Road, 1030 Bruxelles Kowloon, Hong Kong Tel. +32 (0) , Fax +32 (0) Tel , Fax info_be@festo.com info_hk@festo.com Brazil Hungary Festo Brasil Ltda Festo Kft. Rua Guiseppe Crespi, 76 Csillaghegyi út Jd. Santa Emília 1037 Budapest São Paulo / SP -Brasil Hotline vendas@br.festo.com Tel , Fax Tel. +55 (11) , info_hu@festo.com Fax +55 (11) linhadireta@br.festo.com India Festo Controls Private Ltd. Bulgaria Festo Controls Pvt. Ltd. Festo EOOD 35/3, Shamanna Garden 1592 Sofia Bannerghatta Road Bul. Christophor Kolumb 9 Bangalore Tel (0) , Tel. +91 (0) , Fax +359 (0) Fax +91 (0) info_bg@festo.com sales_in@festo.com Canada Indonesia Festo Didactic Ltée/Ltd PT. Festo 675, Rue du Carbone Jl. Tekno V Blok A/1 Sektor XI Québec, Québec, G2N 2K7 Kawasan Industri BSD Tel. +1 (418) Serpong -Tangerang Fax +1 (418) Banten - Indonesia services.didactic@festo.com Tel. +62 (0) , Fax +62 (0) Chile sales_id@festo.com Festo S.A. Iran Avenida Américo Vespucio, 760 Festo Pneumatic S.K. Pudahuel # 2, 6th street, 16th avenue, Santiago Km 8, Special Karaj Road Tel. +56 (2) , Fax info.chile@cl.festo.com P.O.Box Teheran China Tel. +98 (0) , Festo (China) Ltd. Fax +98 (0) Yunqiao Road, Mailroom@festo.ir Jinqiao Export Processing Zone, Ireland Pudong, Festo Limited Shanghai Unit 5 Sandyford Park Tel , Fax Sandyford Industrial Estate info_cn@cn.festo.com Dublin 18 Colombia Tel (0) , Festo Ltda. Fax +353 (0) Vereda la Punta Autopista MedellínKm6.3 (Costado) info_ie@festo.com Tenjo, Cundinamarca Israel Tel. +57(1) , Fax +57(1) Festo Pneumatic Israel Ltd. mercadeo@co.festo.com P.O. Box 1076 Ha'atzma'ut Road 48 Croatia Yehud Festo d.o.o. Tel (0) , Nova Cesta 181 Fax +972 (0) Zagreb info_il@festo.com Tel (0) , Fax +385 (0) Italy info_hr@festo.com Festo SpA Via Enrico Fermi 36/38 Czech Republic Assago (MI) Festo, s.r.o. Tel , Fax Modřanská 543/76 info_it@festo.com Praha 4 Japan Tel , Fax info_cz@festo.com Festo K.K Hayabuchi Denmark Tsuzuki-ku Festo A/S Yokohama Islevdalvej 180 Tel. +81 (0) / -5611, 2610 Rødovre Fax +81 (0) Tel , Fax info_jp@festo.com info_dk@festo.com Korea South Estonia Festo Korea Co., Ltd. Festo OY AB Eesti Filiaal Gasan Digital 1-ro A.H. Tammsaare tee 118B Geumcheon-gu Tallinn Seoul # Tel , Fax Tel , Fax +82 (0) info_ee@festo.com sales_kr@kr.festo.com Student Manual Argentina Festo S.A. Edison 2392 (1640) Martínez Prov. Buenos Aires Ventas y Asistencia técnica FESTO (33786) ventas@ar.festo.com Tel , Fax +54 (011) info@ar.festo.com Festo Didactic en

2 Industrial Maintenance Troubleshooting Industrial Controls Training System Student Manual

3 Order no.: First Edition Revision level: 06/2016 By the staff of Festo Didactic Festo Didactic Ltée/Ltd, Quebec, Canada 2007 Internet: Printed in Canada All rights reserved ISBN (Printed version) ISBN (CD-ROM) Legal Deposit Bibliothèque et Archives nationales du Québec, 2007 Legal Deposit Library and Archives Canada, 2007 The purchaser shall receive a single right of use which is non-exclusive, non-time-limited and limited geographically to use at the purchaser's site/location as follows. The purchaser shall be entitled to use the work to train his/her staff at the purchaser s site/location and shall also be entitled to use parts of the copyright material as the basis for the production of his/her own training documentation for the training of his/her staff at the purchaser s site/location with acknowledgement of source and to make copies for this purpose. In the case of schools/technical colleges, training centers, and universities, the right of use shall also include use by school and college students and trainees at the purchaser s site/location for teaching purposes. The right of use shall in all cases exclude the right to publish the copyright material or to make this available for use on intranet, Internet and LMS platforms and databases such as Moodle, which allow access by a wide variety of users, including those outside of the purchaser s site/location. Entitlement to other rights relating to reproductions, copies, adaptations, translations, microfilming and transfer to and storage and processing in electronic systems, no matter whether in whole or in part, shall require the prior consent of Festo Didactic. Information in this document is subject to change without notice and does not represent a commitment on the part of Festo Didactic. The Festo materials described in this document are furnished under a license agreement or a nondisclosure agreement. Festo Didactic recognizes product names as trademarks or registered trademarks of their respective holders. All other trademarks are the property of their respective owners. Other trademarks and trade names may be used in this document to refer to either the entity claiming the marks and names or their products. Festo Didactic disclaims any proprietary interest in trademarks and trade names other than its own.

4 Safety and Common Symbols The following safety and common symbols may be used in this manual and on the equipment: Symbol Description DANGER indicates a hazard with a high level of risk which, if not avoided, will result in death or serious injury. WARNING indicates a hazard with a medium level of risk which, if not avoided, could result in death or serious injury. CAUTION indicates a hazard with a low level of risk which, if not avoided, could result in minor or moderate injury. CAUTION used without the Caution, risk of danger sign, indicates a hazard with a potentially hazardous situation which, if not avoided, may result in property damage. Caution, risk of electric shock Caution, hot surface Caution, risk of danger Caution, lifting hazard Caution, hand entanglement hazard Notice, non-ionizing radiation Direct current Alternating current Both direct and alternating current Three-phase alternating current Earth (ground) terminal Festo Didactic III

5 Safety and Common Symbols Symbol Description Protective conductor terminal Frame or chassis terminal Equipotentiality On (supply) Off (supply) Equipment protected throughout by double insulation or reinforced insulation In position of a bi-stable push control Out position of a bi-stable push control We invite readers of this manual to send us their tips, feedback, and suggestions for improving the book. Please send these to did@de.festo.com. The authors and Festo Didactic look forward to your comments. IV Festo Didactic

6 Table of Contents Preface... VII About This Manual... IX Unit 1 Introduction to Troubleshooting... 1 Ex. 1-1 Voltmeter Method of Troubleshooting... 5 Ex. 1-2 Ohmmeter Method of Troubleshooting Ex. 1-3 Troubleshooting a Basic Electrical Circuit Unit 2 Troubleshooting Basic Motor Control Circuits Ex. 2-1 Troubleshooting a Manual Reversing Starter Circuit Ex. 2-2 Troubleshooting a Motor Starter with Jogging Circuit Ex. 2-3 Troubleshooting a Plugging with Time Relay Circuit Unit 3 Troubleshooting PLC Circuits Ex. 3-1 Troubleshooting a PLC Circuit Ex. 3-2 Troubleshooting a PLC Reversing Motor Starter with Jogging Circuit Ex. 3-3 Troubleshooting a PLC Motor Starter with Jogging Circuit Unit 4 Troubleshooting AC and DC Drive Circuits Ex. 4-1 Troubleshooting an AC Drive Circuit Ex. 4-2 Troubleshooting an AC Drive Braking and Jogging Circuit Ex. 4-3 Troubleshooting a DC Drive Circuit Appendix A Equipment Utilization Chart Appendix B Basic Setup and Lockout/Tagout Procedures Festo Didactic V

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8 Preface Festo Didactic VII

9

10 About This Manual Festo Didactic IX

11 About This Manual X Festo Didactic

12 Unit 1 Introduction to Troubleshooting Festo Didactic

13 Unit 1 Introduction to Troubleshooting 2 Festo Didactic

14 Unit 1 Introduction to Troubleshooting Festo Didactic

15

16 Exercise 1-1 Voltmeter Method of Troubleshooting Festo Didactic

17 Ex. 1-1 Voltmeter Method of Troubleshooting 6 Festo Didactic

18 L1 LM LM * 208: 120 PBG 1 2 PBR 1 2 L1 G T L2 L R *208:120 FOR 120 V - 60 Hz NETWORK 380:110 FOR 220 V - 50 Hz NETWORK 415:110 FOR 240 V - 50 Hz NETWORK 380:120 FOR 220 V - 60 Hz NETWORK LEGEND LM = LOCKOUT MODULE PBG = GREEN PUSH BUTTON PBR = RED PUSH BUTTON L1 = GREEN PILOT LIGHT L2 = RED PILOT LIGHT T = CONTROL VOLTAGE TRANSFORMER

19 Ex. 1-1 Voltmeter Method of Troubleshooting 8 Festo Didactic

20 Ex. 1-1 Voltmeter Method of Troubleshooting Festo Didactic

21 Ex. 1-1 Voltmeter Method of Troubleshooting 10 Festo Didactic

22 Exercise 1-2 Ohmmeter Method of Troubleshooting Festo Didactic

23 Ex. 1-2 Ohmmeter Method of Troubleshooting 12 Festo Didactic

24 Ex. 1-2 Ohmmeter Method of Troubleshooting Festo Didactic

25 Ex. 1-2 Ohmmeter Method of Troubleshooting 14 Festo Didactic

26 Exercise 1-3 Troubleshooting a Basic Electrical Circuit Festo Didactic

27 Ex. 1-3 Troubleshooting a Basic Electrical Circuit 16 Festo Didactic

28 Ex. 1-3 Troubleshooting a Basic Electrical Circuit Festo Didactic

29

30 Unit 2 Troubleshooting Basic Motor Control Circuits Festo Didactic

31 Unit 2 Troubleshooting Basic Motor Control Circuits 20 Festo Didactic

32 Unit 2 Troubleshooting Basic Motor Control Circuits Festo Didactic

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34 Exercise 2-1 Troubleshooting a Manual Reversing Starter Circuit Festo Didactic

35 Ex. 2-1 Troubleshooting a Manual Reversing Starter Circuit 24 Festo Didactic

36 Ex. 2-1 Troubleshooting a Manual Reversing Starter Circuit Festo Didactic

37

38 Exercise 2-2 Troubleshooting a Motor Starter with Jogging Circuit Festo Didactic

39 Ex. 2-2 Troubleshooting a Motor Starter with Jogging Circuit 28 Festo Didactic

40 Ex. 2-2 Troubleshooting a Motor Starter with Jogging Circuit Festo Didactic

41

42 Exercise 2-3 Troubleshooting a Plugging with Time Relay Circuit Festo Didactic

43 Ex. 2-3 Troubleshooting a Plugging with Time Relay Circuit 32 Festo Didactic

44 Ex. 2-3 Troubleshooting a Plugging with Time Relay Circuit Festo Didactic

45

46 Unit 3 Troubleshooting PLC Circuits Festo Didactic

47

48 Exercise 3-1 Troubleshooting a PLC Circuit Festo Didactic

49 Ex. 3-1 Troubleshooting a PLC Circuit 38 Festo Didactic

50 Ex. 3-1 Troubleshooting a PLC Circuit Festo Didactic

51

52 Exercise 3-2 Troubleshooting a PLC Reversing Motor Starter with Jogging Circuit Festo Didactic

53 Ex. 3-2 Troubleshooting a PLC Reversing Motor Starter with Jogging Circuit 42 Festo Didactic

54 Ex. 3-2 Troubleshooting a PLC Reversing Motor Starter with Jogging Circuit Festo Didactic

55

56 Exercise 3-3 Troubleshooting a PLC Motor Starter with Jogging Circuit Festo Didactic

57 Ex. 3-3 Troubleshooting a PLC Motor Starter with Jogging Circuit 46 Festo Didactic

58 Ex. 3-3 Troubleshooting a PLC Motor Starter with Jogging Circuit Festo Didactic

59

60 Unit 4 Troubleshooting AC and DC Drive Circuits Festo Didactic

61

62 Exercise 4-1 Troubleshooting an AC Drive Circuit Festo Didactic

63 Ex. 4-1 Troubleshooting an AC Drive Circuit 52 Festo Didactic

64 Exercise 4-2 Troubleshooting an AC Drive Braking and Jogging Circuit Festo Didactic

65 Ex. 4-2 Troubleshooting an AC Drive Braking and Jogging Circuit 54 Festo Didactic

66 Ex. 4-2 Troubleshooting an AC Drive Braking and Jogging Circuit Festo Didactic

67

68 Exercise 4-3 Troubleshooting a DC Drive Circuit Festo Didactic

69 Ex. 4-3 Troubleshooting a DC Drive Circuit 58 Festo Didactic

70 Ex. 4-3 Troubleshooting a DC Drive Circuit Festo Didactic

71

72

73

74 Basic Setup and Lockout/Tagout Procedures Appendix B Festo Didactic

75 Appendix B Basic Setup and Lockout/Tagout Procedures 64 Festo Didactic

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