Iron
Long campaign cupola Long campaign cupola Conventional cupola Conventional cupola C SiC CaO ZrO 2 Grain size Required material (t/m³) Maximum service temperature ( C) Spritzmasse A 1010 -g 107 012 90,5 8,0 0-6 ceramical 2,2 1650 gunning hot and cold cupola Spritzmasse A 1400-13LS - i 107 222 92,5 6,3 0-6 ceramical 2,2 1650 gunning hot and cold cupola Stampfmasse A 3506 BO / C - f 105 277 91,5 7,0 0-9 ceramical 2,2 1650 ramming hot and cold cupola Stampfmasse A 6002 BO / W6 / Q1 - f 105 651 94,0 4,8 0-9 ceramical 2,3 1650 ramming hot and cold cupola Siphonmasse A 2008 BO / C 108 004 78,0 7,5 12,0 0-6 ceramical 2,2 1650 ramming cupola siphon and receiver Gestellmasse A 2506 BO / C 108 201 80,0 7,0 12,0 0-6 ceramical 2,2 1650 ramming cupola siphon and receiver Siphonmasse A 4003 BO / GM / C 108 408 72,0 6,0 21,0 0-6 ceramical 2,2 1650 ramming cupola siphon and receiver EKORIT 3 116 003 12,0 66,0 17,0 0-4 ceramical 2,5 1600 ramming cupola siphon and receiver EKA - RAMMIX 63/7 117 014 8,5 69,0 8,0 10,5 0-6 ceramical 2,9 1650 ramming long-time cupola, runner EKA - RAMMIX 66/7 117 015 6,0 72,0 8,0 10,5 0-6 ceramical 2,9 1650 ramming long-time cupola, runner EKA - RAMMIX 63/6 117 024 15,0 57,0 7,0 16,0 0-6 ceramical 2,6 1600 ramming hot and cold cupola, long-time cupola, siphon and receiver EKA - RAMMIX 62/6 117 025 9,0 61,0 7,0 14,0 0-6 ceramical 2,7 1650 ramming hot and cold cupola, long-time cupola, siphon and receiver EKA - RAMMIX 62/6 - S 117 027 9,0 61,0 7,0 14,0 0-6 ceramical 2,7 1650 gunning long-time cupola, runner EKA - RAMMIX RSC 321 117 032 9,0 61,0 7,0 20,0 0-10 ceramical 3,0 1650 ramming long-time cupola, runner EKA - CAST 51/7 119 042 28,0 68,0 1,0 0-6 hydr.-chem. 2,8 1700 vibrating cupola, runner, covers EKA - FLOW 70/5 129 004 25,0 55,0 1,5 17,0 0-6 hydr.-chem. 3,1 1700 casting without vibration cupola and runner EKA - FLOW 51/7 129 002 17,0 80,0 1,0 0-6 hydr.-chem. 2,9 1700 casting without vibration cupola and runner EKA - GUN 20/5 119 004 45,0 47,0 5,5 0-6 hydraulical 2,2 1600 gunning cupola shaft, -stack, -head, etc. EKA - GUN 20/4 119 005 48,0 43,0 5,0 0-6 hydraulical 2,1 1350 gunning cupola shaft, -stack, -head, etc. EKA - GUN 30/6 119 048 38,0 55,0 5,7 0-6 hydraulical 2,2 1600 gunning cupola shaft, -stack, -head, etc. EKA - CAST R 70/5 122 263 31,0 57,0 6,5 3,5 0-6 hydraulical 2,2 1550 repairs / gunning cupola shaft, -stack, -head, etc. EKA - CAST CSC 306 120 072 1,5 74,0 5,0 15,0 0,5 0-10 hydr.-chem. 3,1 1650 vibrating long-time cupola, siphon and receiver EKA - CAST CSC 294 - B 120 079 2,0 63,0 4,5 27,0 0,5 0-10 hydr.-chem. 3,0 1700 vibrating long-time cupola, siphon and receiver EKA - GUN 61/6 H 125 386 10,0 57,0 27,0 2,5 0-6 hydr.-chem. 2,5 1650 gunning hearth tuyere, melting zone EKA - PLAST 60/5 115 003 8,5 48,0 11,0 25,0 0-4 chem.-ceram. 2,6 1650 ramming KO, hearth, manhole, universal EKA - CAST 53/8 120 042 11,0 83,0 1,0 0-6 hydr.-chem. 2,8 1650 vibrating cupola shaft EKA - CAST SP A8 120 052 3,0 95,0 1,0 0-10 hydr.-chem. 3,4 1700 vibrating cupola shaft
Channel holding furnace Channel holding furnace Channel pouring furnace Channel pouring furnace MgO CaO Cr 2 O 3 SiC/C P 2 O 5 ZrO 2 Fe 2 O 3 Grain size Required material (t/m³) Maximum service temperature ( C) Fireclay bricks 52,0 42,0 ceramical brick safety lining Mörtel B I/17-6 104 005 91,5 7,5 0-1 1,7 ceramical 1600 trowelling joint & repair mix EKW - KITT 10 110 011 90,0 5,0 0-1 2,2 chem.-ceram. 1350 patching, rodding, trowelling joint & repair mix EKA - GUN 20/5 119 004 45,0 47,0 5,5 0-6 2,2 hydraulical 1600 gunning channel- & pouring furnace, permanent lining EKA - GUN 32/4 119 065 31,5 60,5 5,7 0-6 2,4 hydraulical 1600 gunning hot- & cold repair mix EKA - CAST R 40/7 119 250 25,0 68,0 3,0 0-3 2,2 hydraulical 1550 repair mix hot repair mix EKA - GUN 41/9 H 125 400 6,0 85,0 2,3 1,1 0-6 2,5 hydr.- chem. 1500 gunning hot- & cold repair mix EKA - CAST 36/6 119 013 36,0 58,0 3,0 0-7 2,2 hydraulical 1650 casting, vibrating, ramming channel- & pouring furnace, cover EKA - CAST 53/9 120 023 1,5 87,0 8,0 0-6 2,8 hydraulical 1650 vibrating channel- & pouring furnace, cover EKW - KITT 50/9 110 013 10,0 88,0 0-0,5 2,3 ceramical 1600 rodding inductor, flange area EKAMUR 673/4 110 014 98,0 0-0,1 2,0 organical 1800 spreading inductor, flange area EKW - KITT 80/9 110 018 98,5 1,0 0-0,5 2,7 ceramical 1800 patching, ramming inductor, flange area EKW - PATCH 50/9-W 111 017 9,0 88,0 0-3 2,3 chem.-ceram. 1650 patching, ramming inductor, flange area EKORIT 80 SP/E 111 023 12,0 83,0 0-5 2,7 anorg.-chem. 1700 patching, ramming inductor flange ceiling EKA - VIBRE Ti 82/9 118 502 90,0 9,0 0-4 2,5 chem.-ceram. 1700 dry vibration mix inductor EKA - VIBRE Ti 80/9 118 500 12,0 85,0 0-5 2,8 chem.-ceram. 1700 dry vibration mix inductor EKA - GUN I 20/5 119 001 35,0 43,0 15,0 0-6 1,5 hydraulical 1350 gunning channel- & pouring furnace, (back lining, -insulating) Insulating bricks, Ceramic-blanket, Board insulating channel- & pouring furnace, insulating Corundum bricks 5,0 85,0 3,4 chem.-ceram. 1700 brick channel furnace, wall EKA - CAST 51/7 119 042 28,0 68,0 1,0 0-6 2,8 hydr.-chem. 1700 vibrating channel- & pouring furnace, vessel, inlet & outlet chute EKA - CAST 81/9 120 016 0,1 92,0 5,5 1,5 0-6 3,2 hydr.-chem. 1800 vibrating channel- & pouring furnace, vessel, inlet & outlet chute Feuerbeton EB 10 120 018 0,2 94,0 2,5 0-6 3,1 hydraulical 1650 vibrating channel- & pouring furnace, vessel, inlet & outlet chute EKA - CAST 83/9 120 028 1,0 87,0 11,0 0-6 3,2 chem.-ceram. 1800 vibrating channel- & pouring furnace, wear lining (also for steel casting) EKA - GUN 81/9 H 125 381 88,5 5,3 2,2 0-6 2,5 hydr.-chem. 1750 gunning hot- & cold repair mix EKA - FLOW 51/7 129 002 17,0 80,0 1,0 0-6 2,9 hydr.-chem. 1700 casting without vibration channel- & pouring furnace, vessel, inlet & outlet chute EKA - FLOW 50/9 129 003 1,0 97,0 1,5 0-6 3,2 hydr.-chem. 1800 casting without vibration channel- & pouring furnace, vessel, inlet & outlet chute EKA - FLOW 70/5 129 004 25,0 55,0 1,5 17,0 0-6 3,1 hydr.-chem. 1700 casting without vibration channel- & pouring furnace, inlet & outlet chute EKA - FLOW 51/9 129 009 98,0 1,5 0-6 3,0 hydr.-chem. 1800 casting without vibration channel- & pouring furnace, wear lining EKA - RAMMIX 55/9 114 013 4,0 86,0 5,0 0-6 3,2 chem.-ceram. 1750 ramming bottom hearth, tuyere, channel furnace EKA - RAMMIX 54/9 114 021 8,0 91,0 0-6 3,2 ceramical 1650 ramming bottom hearth, tuyere, channel furnace EKA - VIBRE T 50/8 118 017 10,0 83,0 0-6 2,5 chem.-ceram. 1650 dry vibration mix channel- & pouring furnace, vessel, (wear lining, back lining) EKA - VIBRE T 50/9 118 026 9,0 89,0 0,5 0-6 3,0 chem.-ceram. 1700 dry vibration mix channel- & pouring furnace, vessel, (wear lining) EKA - VIBRE T 52/9 118 024 0,5 98,0 0,6 0-6 2,9 chem.-ceram. 1700 dry vibration mix channel- & pouring furnace, vessel, (wear lining) EKA - VIBRE T 60/8 118 505 3,0 76,5 16,5 0-6 2,7 chem.-ceram. 1700 dry vibration mix channel furnace inlet hot repair
Transport- and treatment ladles Transport- and treatment ladles Receiver Receiver ZrO CaO Fe 2 O 3 Grain size Required material (t/m³) Maximum service temperature ( C) Stampfmasse A 3508 BO-i 105 286 91,0 7,2 0-7 ceramical 2,2 1650 ramming ladle Pfannenmasse A 3004 BO 106 216 92,2 6,5 0-6 ceramical 2,3 1650 ramming ladle Pfannenmasse A 0005 BO / Q1 106 417 91,5 7,0 0-3 ceramical 2,3 1650 ramming ladle EKA - RAMMIX 20/5 114 010 32,0 58,0 0-7 chem.-ceram. 2,7 1600 ramming receiver, ladle EKA - RAMMIX 50/7 114 022 29,0 68,0 0-6 ceramical 2,9 1650 ramming receiver, ladle EKA - CAST 20/6 119 023 31,0 60,0 4,1 0-6 hydraulical 2,4 1650 vibrating receiver, ladle EKA - CAST 51/7 119 042 28,0 68,0 1,0 0-6 hydr.-chem. 2,8 1700 vibrating receiver, ladle EKA - CAST 40/6 119 060 31,0 64,0 1,5 0-6 hydr.-chem. 2,5 1650 vibrating receiver, ladle EKA - CAST 41/6 119 063 29,5 61,5 3,4 1,4 0-6 hydr.-chem. 2,6 1600 vibrating receiver, ladle EKA - CAST 52/8 120 037 11,0 85,0 1,0 0-6 hydr.-chem. 3,0 1700 vibrating ladle, runner EKA - CAST 43/8 120 080 9,7 84,9 0,6 0,7 0-6 hydraulical 3,0 1650 vibrating receiver, ladle, runner EKA - CAST 70/5 Strong line 122 265 32,0 55,0 10,0 1,5 0-6 hydr.-chem. 3,0 1650 vibrating ladle EKA - FLOW 31/6 125 344 38,0 58,5 1,5 0-6 hydraulisch 2,6 1650 casting without vibration ladle EKA - FLOW 51/7 129 002 17,0 80,0 1,0 0-6 hydr.-chem. 2,9 1700 casting without vibration receiver, ladle EKA - FLOW 70/5 129 004 25,0 55,0 17,0 1,5 0-6 hydr.-chem. 3,1 1700 casting without vibration receiver, ladle Mörtel B I/17-6 104 005 91,5 7,5 0-1 ceramical 1,7 1600 trowelling joint and repair mix EKW - KITT 10 110 011 90,0 5,0 0-1 chem.-ceram. 2,2 1350 patching, rodding, trowelling joint and repair mix EKA - GUN 30/6 119 048 38,0 55,0 5,7 0-6 hydraulical 2,2 1600 gunning repair EKA - CAST R 30/6 119 054 38,0 55,0 5,7 0-3 hydraulical 2,2 1550 patching, gunning repair EKA - CAST R 20/4 119 200 50,0 38,0 7,5 0-3 hydraulical 2,1 1450 pouring, patching repair EKA - CAST R 40/7 119 250 25,0 68,0 3,0 0-3 hydraulical 2,2 1550 patching, gunning receiver, ladle, repair EKA - CAST R 70/5 122 263 31,0 57,0 3,5 6,5 0-6 hydraulical 2,2 1550 patching, gunning repair EKA - CAST R 71/5 122 264 26,0 52,0 18,0 0-3 anorg.- chem. 2,8 1600 casting hot repair EKA - GUN I 20/5 119 011 35,0 43,0 15,0 0-6 hydraulical 1,5 1350 gunning back lining, -insulating Insulating bricks, Ceramic-blanket, Board insulating receiver, ladle
Rotary furnace Rotary furnace Treatment vessel Treatment vessel ZrO CaO C SIC NA 2 O Grain size Required material (t/ m³) Maximum service temperature ( C) EKA - CAST 40/6 119 060 31,0 64,0 1,5 0-6 hydr.-chem. 2,5 1650 vibrating GF-Converter EKA - RAMMIX 50/7 114 022 29,0 68,0 0-6 ceramical 2,9 1650 ramming GF-Converter EKA - CAST 51/7 119 042 28,0 68,0 1,0 0-6 hydr.-chem. 2,8 1700 vibrating GF-Converter EKA - CAST 10/9 2 K 119 300 99,0 0-7 anorg.-chem. 2,3 1550 vibrating rotary furnace, vessel Stampfmasse A 4004 BO / W 6 - f 105 634 93,5 5,0 0-9 ceramical 2,3 1650 ramming rotary furnace, vessel Stampfmasse A 6002 BO / W 6 / Q1 - f 105 651 94,0 4,8 0-9 ceramical 2,3 1650 ramming rotary furnace, vessel HVM 3 107 261 86,0 3,0 4,2 5,0 0-2 ceramical 1550 sealing mix for coating rotary furnace EKA - CAST 53/8 120 042 11,0 83,0 1,0 0-6 hydr.-chem. 2,8 1650 vibrating GF-Converter EKA - FLOW 70/5 129 004 25,0 55,0 17,0 1,5 0-6 hydr.-chem. 3,1 1700 casting without vibrating GF-Converter EKA - FLOW 51/8 129 007 7,0 75,0 6,0 0,5 9,0 0-6 hydr.-chem. 3,3 1750 casting without vibrating GF-Converter EKA - GUN 20/5 119 004 45,0 47,0 5,5 0-6 hydraulical 2,2 1600 gunning rotary furnace, repair EKA - CAST R 40/7 119 250 25,0 68,0 3,0 0-3 hydraulical 2,2 1550 repair mix rotary furnace, repair EKA - CAST R 71/5 122 264 26,0 52,0 18,0 0-3 anorg.-chem. 2,8 1600 casting hot repair pre-fabricated parts EKW - FLOW 70/7, 2% S N 129 004 25,0 55,0 17,0 1,5 0-6 hydr.-chem. 3,1 1700 casting without vibrating converter shield Ceramic-blanket / Board insulating rotary furnace, converter EKW - KITT 10 110 011 90,0 5,0 0-1 chem.-ceram. 2,2 1350 patching, rodding, trowelling rotary furnace, repair EKW - PATCH 14-C 111 022 91,0 2,0 4,0 0-3 chem.-ceram. 2,2 1650 ramming rotary furnace, repair
Coreless induction furnace Coreless induction furnace Support ring Support ring ZrO CaO C MgO CrO 3 Grain size Required material (t/m³) Maximum service temperature ( C) Siverit 98 EF 4 Zr 233 038 93,0 6,5 0-5 anorg.-chem. 2,3 1550 dry vibration mix wear lining Siverit 98 EF 4 Q 233 115 98,0 0-5 anorg.-chem. 2,1 1550 dry vibration mix wear lining Siverit 98 EF 4 G 233 127 98,0 0-6 anorg.-chem. 2,1 1550 dry vibration mix wear lining Siverit 98 EF 4 233 129 98,0 0-5 anorg.-chem. 2,1 1550 dry vibration mix wear lining EKA - CAST 40/6 119 060 31,0 64,0 1,5 0-6 hydr.-chem. 2,5 1650 vibrating bottom hearth Feuerbeton EB 10 120 018 0,2 94,0 2,5 0-6 hydraulical 3,1 1650 vibrating permanent lining / bottom / edge EKA - CAST S 120 027 7,0 81,0 5,5 0-1 hydraulical 2,0 1600 patching coil castable EKA - CAST SDF 120 065 0,3 93,0 5,5 0-1,5 hydraulical 2,8 1750 patching coil castable EKA - FLOW 50/8 129 001 11,0 84,0 1,0 0-6 hydr.-chem. 3,0 1650 casting without vibration permanent lining / coil mix EKA - FLOW 51/7 129 002 17,0 80,0 1,0 0-6 hydr.-chem. 2,9 1700 casting without vibration permanent lining / coil mix EKA - FLOW 70/5 129 004 25,0 55,0 17,0 1,5 0-6 hydr.-chem. 3,1 1700 casting without vibration permanent lining / coil mix EKA - GUN 20/5 119 004 45,0 47,0 5,5 0-6 hydraulical 2,2 1600 gunning spout EKA - GUN 41/9 119 066 6,0 88,0 2,0 0-3 hydraulical 2,6 1650 gunning spout steel EKA - CAST R 40/7 119 250 25,0 68,0 3,0 0-3 hydraulical 2,2 1550 repair mix spout / edge Pre-fabricated parts spout EKA - CAST 51/7 119 042 28,0 68,0 1,0 0-6 hydr.-chem. 2,8 1700 vibrating bottom EKA - CAST 40/6 119 060 31,0 64,0 1,5 0-6 hydr.-chem. 2,5 1650 vibrating bottom EKW - PATCH 14-C 111 022 91,0 2,0 4,0 0-3 chem.-ceram. 2,2 1650 repair mix repair / crucible / spout EKW - PATCH 14 111 026 93,0 5,0 0-3 chem.-ceram. 2,2 1650 repair mix repair / crucible / spout EKA - CAST 36/6 119 013 36,0 58,0 3,0 0-7 hydraulical 2,2 1650 vibrating cover (cast iron) EKA - CAST 20/5 119 049 40,0 50,0 8,0 0-6 hydraulical 2,3 1450 vibrating cover (cast iron) EKA - CAST 53/9 120 023 1,5 87,0 8,0 0-6 hydraulical 2,8 1650 vibrating cover (cast steel) EKA - CAST 81/9 120 016 0,1 92,0 1,5 5,5 0-6 hydr.-chem. 3,2 1800 vibrating wear lining Rand Ekasit 86-7 SM / DF 0-3 mm 230 177 <0,1 86,0 12,0 0-3 ceramical 2,9 1800 dry vibration mix wear lining (cast steel) Ekasit 86-6 SM / DF 0-3 mm 230 179 <0,1 86,0 12,0 0-3 ceramical 2,9 1800 dry vibration mix wear lining (cast steel) Siverit 98 E F 4 G HT2 / 0,6%B2O3 233 137 97,0 2,0 0-6 anorg.-chem. 2,1 1600 dry vibration mix wear lining (cast steel) EKA - GUN I 20/5 119 001 35,0 43,0 15,0 0-6 hydraulical 1,5 1350 gunning ceramic heat insulating, cover Ceramic-blanket / Insulating combi. 234... ceramic heat insulating
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Notes and sketches
EKW GmbH Bahnhofstraße 16 D-67304 Eisenberg +49 6351 / 409-0 +49 6351 / 409-171 www.ekw-refractories.com info@ekw-refractories.com 04/15 Rev. 1 Design: www.crosscreation.de