Long campaign cupola. Conventional cupola. Long campaign cupola. Conventional cupola. Products. SiO 2 (%) C (%) Al 2 O 3 (%) SiC (%)
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1 Iron
2 Long campaign cupola Long campaign cupola Conventional cupola Conventional cupola C SiC CaO ZrO 2 Grain size Required material (t/m³) Maximum service temperature ( C) Spritzmasse A g ,5 8,0 0-6 ceramical 2, gunning hot and cold cupola Spritzmasse A LS - i ,5 6,3 0-6 ceramical 2, gunning hot and cold cupola Stampfmasse A 3506 BO / C - f ,5 7,0 0-9 ceramical 2, ramming hot and cold cupola Stampfmasse A 6002 BO / W6 / Q1 - f ,0 4,8 0-9 ceramical 2, ramming hot and cold cupola Siphonmasse A 2008 BO / C ,0 7,5 12,0 0-6 ceramical 2, ramming cupola siphon and receiver Gestellmasse A 2506 BO / C ,0 7,0 12,0 0-6 ceramical 2, ramming cupola siphon and receiver Siphonmasse A 4003 BO / GM / C ,0 6,0 21,0 0-6 ceramical 2, ramming cupola siphon and receiver EKORIT ,0 66,0 17,0 0-4 ceramical 2, ramming cupola siphon and receiver EKA - RAMMIX 63/ ,5 69,0 8,0 10,5 0-6 ceramical 2, ramming long-time cupola, runner EKA - RAMMIX 66/ ,0 72,0 8,0 10,5 0-6 ceramical 2, ramming long-time cupola, runner EKA - RAMMIX 63/ ,0 57,0 7,0 16,0 0-6 ceramical 2, ramming hot and cold cupola, long-time cupola, siphon and receiver EKA - RAMMIX 62/ ,0 61,0 7,0 14,0 0-6 ceramical 2, ramming hot and cold cupola, long-time cupola, siphon and receiver EKA - RAMMIX 62/6 - S ,0 61,0 7,0 14,0 0-6 ceramical 2, gunning long-time cupola, runner EKA - RAMMIX RSC ,0 61,0 7,0 20, ceramical 3, ramming long-time cupola, runner EKA - CAST 51/ ,0 68,0 1,0 0-6 hydr.-chem. 2, vibrating cupola, runner, covers EKA - FLOW 70/ ,0 55,0 1,5 17,0 0-6 hydr.-chem. 3, casting without vibration cupola and runner EKA - FLOW 51/ ,0 80,0 1,0 0-6 hydr.-chem. 2, casting without vibration cupola and runner EKA - GUN 20/ ,0 47,0 5,5 0-6 hydraulical 2, gunning cupola shaft, -stack, -head, etc. EKA - GUN 20/ ,0 43,0 5,0 0-6 hydraulical 2, gunning cupola shaft, -stack, -head, etc. EKA - GUN 30/ ,0 55,0 5,7 0-6 hydraulical 2, gunning cupola shaft, -stack, -head, etc. EKA - CAST R 70/ ,0 57,0 6,5 3,5 0-6 hydraulical 2, repairs / gunning cupola shaft, -stack, -head, etc. EKA - CAST CSC ,5 74,0 5,0 15,0 0, hydr.-chem. 3, vibrating long-time cupola, siphon and receiver EKA - CAST CSC B ,0 63,0 4,5 27,0 0, hydr.-chem. 3, vibrating long-time cupola, siphon and receiver EKA - GUN 61/6 H ,0 57,0 27,0 2,5 0-6 hydr.-chem. 2, gunning hearth tuyere, melting zone EKA - PLAST 60/ ,5 48,0 11,0 25,0 0-4 chem.-ceram. 2, ramming KO, hearth, manhole, universal EKA - CAST 53/ ,0 83,0 1,0 0-6 hydr.-chem. 2, vibrating cupola shaft EKA - CAST SP A ,0 95,0 1, hydr.-chem. 3, vibrating cupola shaft
3 Channel holding furnace Channel holding furnace Channel pouring furnace Channel pouring furnace MgO CaO Cr 2 O 3 SiC/C P 2 O 5 ZrO 2 Fe 2 O 3 Grain size Required material (t/m³) Maximum service temperature ( C) Fireclay bricks 52,0 42,0 ceramical brick safety lining Mörtel B I/ ,5 7, ,7 ceramical 1600 trowelling joint & repair mix EKW - KITT ,0 5, ,2 chem.-ceram patching, rodding, trowelling joint & repair mix EKA - GUN 20/ ,0 47,0 5, ,2 hydraulical 1600 gunning channel- & pouring furnace, permanent lining EKA - GUN 32/ ,5 60,5 5, ,4 hydraulical 1600 gunning hot- & cold repair mix EKA - CAST R 40/ ,0 68,0 3, ,2 hydraulical 1550 repair mix hot repair mix EKA - GUN 41/9 H ,0 85,0 2,3 1, ,5 hydr.- chem gunning hot- & cold repair mix EKA - CAST 36/ ,0 58,0 3, ,2 hydraulical 1650 casting, vibrating, ramming channel- & pouring furnace, cover EKA - CAST 53/ ,5 87,0 8, ,8 hydraulical 1650 vibrating channel- & pouring furnace, cover EKW - KITT 50/ ,0 88,0 0-0,5 2,3 ceramical 1600 rodding inductor, flange area EKAMUR 673/ ,0 0-0,1 2,0 organical 1800 spreading inductor, flange area EKW - KITT 80/ ,5 1,0 0-0,5 2,7 ceramical 1800 patching, ramming inductor, flange area EKW - PATCH 50/9-W ,0 88, ,3 chem.-ceram patching, ramming inductor, flange area EKORIT 80 SP/E ,0 83, ,7 anorg.-chem patching, ramming inductor flange ceiling EKA - VIBRE Ti 82/ ,0 9, ,5 chem.-ceram dry vibration mix inductor EKA - VIBRE Ti 80/ ,0 85, ,8 chem.-ceram dry vibration mix inductor EKA - GUN I 20/ ,0 43,0 15, ,5 hydraulical 1350 gunning channel- & pouring furnace, (back lining, -insulating) Insulating bricks, Ceramic-blanket, Board insulating channel- & pouring furnace, insulating Corundum bricks 5,0 85,0 3,4 chem.-ceram brick channel furnace, wall EKA - CAST 51/ ,0 68,0 1, ,8 hydr.-chem vibrating channel- & pouring furnace, vessel, inlet & outlet chute EKA - CAST 81/ ,1 92,0 5,5 1, ,2 hydr.-chem vibrating channel- & pouring furnace, vessel, inlet & outlet chute Feuerbeton EB ,2 94,0 2, ,1 hydraulical 1650 vibrating channel- & pouring furnace, vessel, inlet & outlet chute EKA - CAST 83/ ,0 87,0 11, ,2 chem.-ceram vibrating channel- & pouring furnace, wear lining (also for steel casting) EKA - GUN 81/9 H ,5 5,3 2, ,5 hydr.-chem gunning hot- & cold repair mix EKA - FLOW 51/ ,0 80,0 1, ,9 hydr.-chem casting without vibration channel- & pouring furnace, vessel, inlet & outlet chute EKA - FLOW 50/ ,0 97,0 1, ,2 hydr.-chem casting without vibration channel- & pouring furnace, vessel, inlet & outlet chute EKA - FLOW 70/ ,0 55,0 1,5 17, ,1 hydr.-chem casting without vibration channel- & pouring furnace, inlet & outlet chute EKA - FLOW 51/ ,0 1, ,0 hydr.-chem casting without vibration channel- & pouring furnace, wear lining EKA - RAMMIX 55/ ,0 86,0 5, ,2 chem.-ceram ramming bottom hearth, tuyere, channel furnace EKA - RAMMIX 54/ ,0 91, ,2 ceramical 1650 ramming bottom hearth, tuyere, channel furnace EKA - VIBRE T 50/ ,0 83, ,5 chem.-ceram dry vibration mix channel- & pouring furnace, vessel, (wear lining, back lining) EKA - VIBRE T 50/ ,0 89,0 0, ,0 chem.-ceram dry vibration mix channel- & pouring furnace, vessel, (wear lining) EKA - VIBRE T 52/ ,5 98,0 0, ,9 chem.-ceram dry vibration mix channel- & pouring furnace, vessel, (wear lining) EKA - VIBRE T 60/ ,0 76,5 16, ,7 chem.-ceram dry vibration mix channel furnace inlet hot repair
4 Transport- and treatment ladles Transport- and treatment ladles Receiver Receiver ZrO CaO Fe 2 O 3 Grain size Required material (t/m³) Maximum service temperature ( C) Stampfmasse A 3508 BO-i ,0 7,2 0-7 ceramical 2, ramming ladle Pfannenmasse A 3004 BO ,2 6,5 0-6 ceramical 2, ramming ladle Pfannenmasse A 0005 BO / Q ,5 7,0 0-3 ceramical 2, ramming ladle EKA - RAMMIX 20/ ,0 58,0 0-7 chem.-ceram. 2, ramming receiver, ladle EKA - RAMMIX 50/ ,0 68,0 0-6 ceramical 2, ramming receiver, ladle EKA - CAST 20/ ,0 60,0 4,1 0-6 hydraulical 2, vibrating receiver, ladle EKA - CAST 51/ ,0 68,0 1,0 0-6 hydr.-chem. 2, vibrating receiver, ladle EKA - CAST 40/ ,0 64,0 1,5 0-6 hydr.-chem. 2, vibrating receiver, ladle EKA - CAST 41/ ,5 61,5 3,4 1,4 0-6 hydr.-chem. 2, vibrating receiver, ladle EKA - CAST 52/ ,0 85,0 1,0 0-6 hydr.-chem. 3, vibrating ladle, runner EKA - CAST 43/ ,7 84,9 0,6 0,7 0-6 hydraulical 3, vibrating receiver, ladle, runner EKA - CAST 70/5 Strong line ,0 55,0 10,0 1,5 0-6 hydr.-chem. 3, vibrating ladle EKA - FLOW 31/ ,0 58,5 1,5 0-6 hydraulisch 2, casting without vibration ladle EKA - FLOW 51/ ,0 80,0 1,0 0-6 hydr.-chem. 2, casting without vibration receiver, ladle EKA - FLOW 70/ ,0 55,0 17,0 1,5 0-6 hydr.-chem. 3, casting without vibration receiver, ladle Mörtel B I/ ,5 7,5 0-1 ceramical 1, trowelling joint and repair mix EKW - KITT ,0 5,0 0-1 chem.-ceram. 2, patching, rodding, trowelling joint and repair mix EKA - GUN 30/ ,0 55,0 5,7 0-6 hydraulical 2, gunning repair EKA - CAST R 30/ ,0 55,0 5,7 0-3 hydraulical 2, patching, gunning repair EKA - CAST R 20/ ,0 38,0 7,5 0-3 hydraulical 2, pouring, patching repair EKA - CAST R 40/ ,0 68,0 3,0 0-3 hydraulical 2, patching, gunning receiver, ladle, repair EKA - CAST R 70/ ,0 57,0 3,5 6,5 0-6 hydraulical 2, patching, gunning repair EKA - CAST R 71/ ,0 52,0 18,0 0-3 anorg.- chem. 2, casting hot repair EKA - GUN I 20/ ,0 43,0 15,0 0-6 hydraulical 1, gunning back lining, -insulating Insulating bricks, Ceramic-blanket, Board insulating receiver, ladle
5 Rotary furnace Rotary furnace Treatment vessel Treatment vessel ZrO CaO C SIC NA 2 O Grain size Required material (t/ m³) Maximum service temperature ( C) EKA - CAST 40/ ,0 64,0 1,5 0-6 hydr.-chem. 2, vibrating GF-Converter EKA - RAMMIX 50/ ,0 68,0 0-6 ceramical 2, ramming GF-Converter EKA - CAST 51/ ,0 68,0 1,0 0-6 hydr.-chem. 2, vibrating GF-Converter EKA - CAST 10/9 2 K ,0 0-7 anorg.-chem. 2, vibrating rotary furnace, vessel Stampfmasse A 4004 BO / W 6 - f ,5 5,0 0-9 ceramical 2, ramming rotary furnace, vessel Stampfmasse A 6002 BO / W 6 / Q1 - f ,0 4,8 0-9 ceramical 2, ramming rotary furnace, vessel HVM ,0 3,0 4,2 5,0 0-2 ceramical 1550 sealing mix for coating rotary furnace EKA - CAST 53/ ,0 83,0 1,0 0-6 hydr.-chem. 2, vibrating GF-Converter EKA - FLOW 70/ ,0 55,0 17,0 1,5 0-6 hydr.-chem. 3, casting without vibrating GF-Converter EKA - FLOW 51/ ,0 75,0 6,0 0,5 9,0 0-6 hydr.-chem. 3, casting without vibrating GF-Converter EKA - GUN 20/ ,0 47,0 5,5 0-6 hydraulical 2, gunning rotary furnace, repair EKA - CAST R 40/ ,0 68,0 3,0 0-3 hydraulical 2, repair mix rotary furnace, repair EKA - CAST R 71/ ,0 52,0 18,0 0-3 anorg.-chem. 2, casting hot repair pre-fabricated parts EKW - FLOW 70/7, 2% S N ,0 55,0 17,0 1,5 0-6 hydr.-chem. 3, casting without vibrating converter shield Ceramic-blanket / Board insulating rotary furnace, converter EKW - KITT ,0 5,0 0-1 chem.-ceram. 2, patching, rodding, trowelling rotary furnace, repair EKW - PATCH 14-C ,0 2,0 4,0 0-3 chem.-ceram. 2, ramming rotary furnace, repair
6 Coreless induction furnace Coreless induction furnace Support ring Support ring ZrO CaO C MgO CrO 3 Grain size Required material (t/m³) Maximum service temperature ( C) Siverit 98 EF 4 Zr ,0 6,5 0-5 anorg.-chem. 2, dry vibration mix wear lining Siverit 98 EF 4 Q ,0 0-5 anorg.-chem. 2, dry vibration mix wear lining Siverit 98 EF 4 G ,0 0-6 anorg.-chem. 2, dry vibration mix wear lining Siverit 98 EF ,0 0-5 anorg.-chem. 2, dry vibration mix wear lining EKA - CAST 40/ ,0 64,0 1,5 0-6 hydr.-chem. 2, vibrating bottom hearth Feuerbeton EB ,2 94,0 2,5 0-6 hydraulical 3, vibrating permanent lining / bottom / edge EKA - CAST S ,0 81,0 5,5 0-1 hydraulical 2, patching coil castable EKA - CAST SDF ,3 93,0 5,5 0-1,5 hydraulical 2, patching coil castable EKA - FLOW 50/ ,0 84,0 1,0 0-6 hydr.-chem. 3, casting without vibration permanent lining / coil mix EKA - FLOW 51/ ,0 80,0 1,0 0-6 hydr.-chem. 2, casting without vibration permanent lining / coil mix EKA - FLOW 70/ ,0 55,0 17,0 1,5 0-6 hydr.-chem. 3, casting without vibration permanent lining / coil mix EKA - GUN 20/ ,0 47,0 5,5 0-6 hydraulical 2, gunning spout EKA - GUN 41/ ,0 88,0 2,0 0-3 hydraulical 2, gunning spout steel EKA - CAST R 40/ ,0 68,0 3,0 0-3 hydraulical 2, repair mix spout / edge Pre-fabricated parts spout EKA - CAST 51/ ,0 68,0 1,0 0-6 hydr.-chem. 2, vibrating bottom EKA - CAST 40/ ,0 64,0 1,5 0-6 hydr.-chem. 2, vibrating bottom EKW - PATCH 14-C ,0 2,0 4,0 0-3 chem.-ceram. 2, repair mix repair / crucible / spout EKW - PATCH ,0 5,0 0-3 chem.-ceram. 2, repair mix repair / crucible / spout EKA - CAST 36/ ,0 58,0 3,0 0-7 hydraulical 2, vibrating cover (cast iron) EKA - CAST 20/ ,0 50,0 8,0 0-6 hydraulical 2, vibrating cover (cast iron) EKA - CAST 53/ ,5 87,0 8,0 0-6 hydraulical 2, vibrating cover (cast steel) EKA - CAST 81/ ,1 92,0 1,5 5,5 0-6 hydr.-chem. 3, vibrating wear lining Rand Ekasit 86-7 SM / DF 0-3 mm <0,1 86,0 12,0 0-3 ceramical 2, dry vibration mix wear lining (cast steel) Ekasit 86-6 SM / DF 0-3 mm <0,1 86,0 12,0 0-3 ceramical 2, dry vibration mix wear lining (cast steel) Siverit 98 E F 4 G HT2 / 0,6%B2O ,0 2,0 0-6 anorg.-chem. 2, dry vibration mix wear lining (cast steel) EKA - GUN I 20/ ,0 43,0 15,0 0-6 hydraulical 1, gunning ceramic heat insulating, cover Ceramic-blanket / Insulating combi ceramic heat insulating
7 Refractory - Service - System Subsidiaries Development Engineering Production Service EKW Asia Pacific 37-2, Jalan 23/70A Desa Sri Hartamas MY Kuala Lumpur info@ekw.com.my EKW do Brasil Rua Victor Konell, 201 Bairro Testo Central BR Pomerode SC ekwdobrasil@ekwdobrasil.com.br EKW France 15, rue de Chabrol F Paris Cedex ekwfrance@ekw-refractories.com EKW Italia Via del Lavoro, 21 I Concorezzo MI info@ekw.it EKW - KREMEN Dolenje Mokro Polje 40 SI-8310 Šentjernej info@kremen-nm.si EKW Refractarios de Mexico Carr. a Pesquería No. 200 Int. 1 Col. Ladrillera MX Pesquería, N.L contacto@ekwdemexico.com
8 Notes and sketches
9 EKW GmbH Bahnhofstraße 16 D Eisenberg / / info@ekw-refractories.com 04/15 Rev. 1 Design:
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