SUBMERSIBLE PUMPS & MOTORS

Transcription

1 SUBMERSIBLE PUMPS & MOTORS 60 HZ BOOKLET

2 VISION, MISSION & QUALITY POLICY VISION To become a company that constantly strives for quality and customer satisfaction by providing best pumping solutions with global benchmarks. To excel with an emphasis on best business and ethical practices with strong organizational values justifying the interests of all stakeholders. MISSION To work relentlessly towards coming closer to our vision statement by offering best working environment and training focusing on integrity and ethics. To empower the workforce to offer products and services that exceeds customer expectations by providing value for money and ensure handsome return to our employees and shareholders thereby contributing to our mission to cross a $ billion mark by QUALITY POLICY Shakti Pumps (India) Ltd is committed to achieve total customer satisfaction by manufacturing high quality pumps with global bench mark meeting customer expectation by providing timely supply and services to our customers. We shall strive to maintain high degree of goodwill and brand image to emerge as a market leader in domestic and international markets. We shall strive for providing excellent services to our customers by team work and continual improvement of Quality Management Systems thereby achieving total customer delight.

3 CONTENT GENERAL DATA Performance Range Applications Type Key Pumped Liquids Operating Conditions Curve Conditions Pump Range Motor Range PAGE NO. PAGE NO SUBMERSIBLE PUMPS Features and Benefits Material Specification 56 7 SUBMERSIBLE MOTORS Features and Benefits Material Specification MCIP 100, MCIP MCIP 101, MCIP 150 SML 150, MTSF 200 MTSF 10 S / TECHNICAL DATA QF2 QF5 QF6 QF12 QF20 QF25 QF10 QF15 QF30 QF50 QF75 QF100 QF125 QF160 QF210 QF270 Qf SUBMERSIBLE MOTORS Single Phase Motor Specification Three Phase Motor Specification 6 Rewindable Motor Performance Data 60Hz Connecting Pieces ACCESSORIES Flow Sleves TABLE OF HEAD LOSSES 84 Head Losses in Ordinary Water Pipes Head Losses in Plastic Pipes Considering continuous product development the information/performance/specifications and illustrations disseminated in this catalogue are subject to change without notice

4 GENERAL DATA SUBMERSIBLE PUMP QF PEFORMANCE RANGE 2

5 GENERAL DATA SUBMERSIBLE PUMP QF APPLICATIONS The pumps are suitable for the following applications : l l l l l CURVE CONDITIONS The conditions below apply to the curves shown on the following pages : Raw water supply Irrigation systems Groundwater lowering Pressure boosting Industrial applications TYPE KEY Example QF A Type range Nominal flow rate x 10 lpm Number of impellers First impeller with reduced diameter (A,B or C) Second impeller with reduced diameter (A,B or C) B GENERAL l Curve tolerance according to ISO 9906, Annex A. l The performance curves show pump performance at actual speed cf. standard motor range. The speed of the motors is approximately : 4" motors : n=3460 min1 6" motors : n=3450 min1 8" to 12" motors : n=3500 min1 l The measurements were made with airless water at a temperature of 200c.The curves apply to a kinematic viscosity of 1mm2/s. When pumping liquids with a density higher than that of water, motors with correspondingly higher outputs must be used. l The bold curves indicate the recommended performance range. l The performance curves are inclusive of possible losses such as nonreturn valve loss. PUMPED LIQUIDS Clean, thin, nonaggressive liquids without solid particles or fibres. QF2, QF5, QF6, QF12, QF20, QF25 CURVE l OPERATING CONDITIONS Flow rate, Q : Head, H: l m3/h. Maximum 810m. l Maximum Liquid Temperature: QF10, QF15, QF30, QF50, QF75, QF100, QF125, QF160, QF210, QF270, QF360 CURVE Installation Motor Flow velocitypast motor Vertical 0 Shakti 4", 6" & 8" 0.15 m/s 40 c Operating pressure: Maximum 810m (81 bar) Horizontal l 0 40 c l l l 3 Q/H : The curves are inclusive of valve and inlet losses at the actual speed. Power Curve : BPkW/Stage shows pump power input per stage. Efficiency Curve : Efficiency shows pump stage efficiency. Q/H : The curves are inclusive of valve and inlet losses at the actual speed. Operation without nonreturn valve will increase the actual head at nominal performance by 0.5 to 1.0 m. NPSH The curve is inclusive of suction case and shows required inlet pressure. Power Curve: It shows pump power input at the actual speed for each individual pump size. Efficiency Curve : Efficiency shows pump stage efficiency.

6 GENERAL DATA SUBMERSIBLE PUMP QF PUMP RANGE Type QF 2 QF 5 QF 6 QF 12 QF 20 QF 25 QF 30 QF 50 QF 75 QF 100 QF 125 QF 160 QF 210 QF 270 QF Connection : Rp (Inches) BSP Thread 11/4 NPT Thread 11/4 Steel : AISI SS /4 1 11/ / / / " 5" 6" 6" 6" Flange Connection MOTOR RANGE DirectonLine starting is recommended up to 75 kw. Soft starter or auto transformer is recommended above 75 kw. Motors with star / delta are available from 4.0 kw. 4

7 SUBMERSIBLE PUMPS SUBMERSIBLE PUMP QF FEATURES AND BENEFITS A WIDE PUMP RANGE We offers submersible pumps with energy efficient duty points ranging from 0.1 to 335 m3/h. The pump range consists of many pump sizes and each pump size is available with an optional number of stages to match any duty point. HIGH PUMPS EFFICIENCY Often pump efficiency is a neglected factor compared to the price however, the observant user will notice that price variations are without importance to water supply economics compared to the importance of pump and motor efficiencies. EXAMPLE: When pumping 125 m3/h with a head of 200m for a period of 10 years $ 60,000 will be saved if a pumps and motors having a 10% higher efficiency is chosen and the price is $ 0.10 per kwh. APPLICATIONS We offers a complete range of pumps and motors which as a standard are made completely of stainless steel AISI 304. This provides for good wear resisrance and a reduced risk of corrosion when pumping ordinary cold water with a minor content of chloride. LOW INSTALLATION COSTS Stainless steel means low weight facilitating the handling of pumps and resulting in low equipment costs and reduced installation and service time. In addition pumps will be as new after service due to the high wear resistance of stainless steel. 5

8 SUBMERSIBLE PUMPS SUBMERSIBLE PUMP QF BEARINGS WITH SAND CHANNELS All bearings are water lubricated and have a square shape, enabling sand particles, if any, to leave the pump together with the pumped liquid. INLET STRAINER The inlet strainer prevents particles over a certain size from entering the pump. NON RETURN VALVE All pumps are equipped with a reliable nonreturn valve in the valve casing preventing back flow in connection with pump stoppage. Furthermore, the short closing time of the nonreturn valve means that the risk of destructive water hammer is reduced to a minimum. The valve casing is designed for optimum hydraulic properties to minimize the pressure loss across the valve and, thus, contributes to the high efficiency of the pump. PRIMING SCREW All QF and QF 30 pumps are fitted with a priming screw. Consequently, dry running is prevented because the priming screw will make sure that pump bearing are always lubricated. Due to the semiaxial impellers of large QF pumps (except for QF 30) this priming is automatically provided. However, it applies to all pump types that if the water table is lowered to a level below the pump inlet neither pump nor motor will be protected against dry running. STOP RING The stop ring prevents damage to the pump during transport and in case of upthrust in connection with startup. The stop ring, which is designed as a thrust bearing limits axial movements of the pump shaft. EXAMPLE : QF 125 The stationary part of the stop ring (A) is secured in the top bowl (Upper intermediate chamber). The rotating part (B) is fitted above the collet [split cone (C)]. 6

9 SUBMERSIBLE PUMPS SUBMERSIBLE PUMP QF MATERIAL SPECIFICATION 7 EXAMPLE : QF 125

10 SUBMERSIBLE MOTORS SUBMERSIBLE MOTOR FEATURES AND BENEFITS A COMPLETE MOTOR RANGE PROTECTION AGAINST UPTHRUST We offer a complete submersible motor range in different voltages : In case of a very small counter pressure in connection with startup there is a risk that the entire pump body may rise. This is called upthrust. Upthrust may damage both pump and motor. Therefore, both pumps and motors are protected against upthrust as standard, preventing upthrust from occurring in the critical startup phase. The protection consists of either a builtin stop ring or hydraulic balancing. l l l l 4" motors, single phase up to 4 kw. (Encapsulated & Rewindable) 4" motors, threephase up to 7.5 kw. (Encapsulated & Rewindable) 6" motors, threephase from 2.2 kw to 37 kw. (Rewindable) 8" motors, threephase from 11 kw to 220 kw. (Rewindable) HIGH MOTOR EFFICIENCY BUILT IN COOLING CHAMBERS Within the area of high motor efficiency Star is a market leader. This is due to newly developed motor concept which is introduced with the MS 100, MS 101 and MS 150. In all submersible motors an efficient cooling is ensured by cooling chambers at the top and at the bottom of the motor, and by an internal circulation of motor liquid. As long as the required flow velocity cooling of the motor will be efficient. SHAFT SEAL The choice of material is ceramic/ tungsten carbide providing optimum sealing, optimum wear resistance and long life. The spring loaded shaft seal is designed with a large surface and a sand shield. The result is a minimum exchange of pumped and motor liquids and no penetration of particles. 8

11 SUBMERSIBLE MOTORS SUBMERSIBLE MOTOR FEATURES AND BENEFITS OVER TEMPERATURE PROTECTION For Shakti submersible motors accessories Pt100 for protection against over temperature is available. When the temperature becomes too high, the protection device will cutout and damage to the pump and motor be avoided. PROTECTION AGAINST UPTHRUST in case of a very small counter pressure in connection with startup there is a risk that the entire pump body may rise. This is caller upthrust. Upthrust may damage both pump and motor. Therefore both Shakti pumps and motors are protected against upthrust as standard, preventing upthrust form occurring in the critical startup phase. The protection consists of a builtin upthrust ring. 9

12 SUBMERSIBLE MOTORS SUBMERSIBLE MOTOR MATERIAL SPECIFICATION MCIP100 SR.NO COMPONENT MATERIAL 1 ROTOR SHAFT EN / ASTM SECTION VIEW MCIP 100 A564 TYPE STUD AISI SS304 3 SEAL COVER PPS 4 UPPER HOUSING CI FG BUSH CARBON 6 SHAFT BUSH NYLON 30%GLASS FILLED 7 ROTOR SUB ASSLY N/A 8 STATOR SUB ASSLY N/A 9 THRUST DISK ANTIMONY CARBON 10 THRUST PAD AISI SS LEVELING DISK HIGH GRADE CARBON 12 BOTTOM END BELL CI FG DIAPHRAGM NBR 14 END BELL COVER AISI SS304 10

13 SUBMERSIBLE MOTORS SUBMERSIBLE MOTOR MATERIAL SPECIFICATION MCIP100.5 SR.NO COMPONENT MATERIAL 1 ROTOR SHAFT EN / ASTM A564 TYPE STUD AISI SS304 3 SEAL COVER PPS 4 UPPER HOUSING CI FG BUSH CARBON 6 SHAFT BUSH NYLON 30%GLASS FILLED 7 ROTOR SUB ASSLY N/A 8 STATOR SUB ASSLY N/A 9 THRUST DISK ANTIMONY CARBON 10 THRUST PAD AISI SS LEVELING DISK HIGH GRADE CARBON 12 BOTTOM END BELL CI FG DIAPHRAGM NBR 14 END BELL COVER AISI SS304 SECTION VIEW MCIP 100.5

14 SUBMERSIBLE MOTORS SUBMERSIBLE MOTOR QF MATERIAL SPECIFICATION MCIP101 SR.NO COMPONENT MATERIAL 1 ROTOR SHAFT EN / ASTM SECTION VIEW MCIP 101 A564 TYPE SAND SLINGER NBR 3 STUD AISI SS304 4 OIL SEAL STD 5 UPPER HOUSING CI FG BUSH CARBON 7 S.S. MOTOR OUTER STAINLESS STEEL 8 ROTOR SUB ASSLY 9 STATOR SUB ASSLY N/A 10 THRUST DISK CI FG SEGMENT AISI SS520 SHELL N/A 12 LEVELING DISK SPRING STEEL 13 DIAPHRAGM NBR 14 DIAPHRAGM SPRING SPRING STEEL 15 DIAPHRAGM COVER STAINLESS STEEL 12

15 SUBMERSIBLE MOTORS SUBMERSIBLE MOTOR QF MATERIAL SPECIFICATION MTSF150 S No COMPONENT CIFG260 NBR CI FG 260 SIC/SIC CI FG 260 SS CARBON NYLON 30% GLASS FILLED ROTOR SHAFT EN / ASTMA564 TYPE 630 STATOR SUB ASSLY N/A END BELL LOWER CI FG 260 HOUSING REVOLVING PLATE N/A ASSLY THRUST BEARING CI FG 260 DIAPHRAGM NBR DIAPHRAGM SPRING STEEL SPRING MOTOR BASE CI FG 260 SAND SLINGER STUD MECH SEAL END BELL UPPER BUSH UP THRUST SECTION VIEW MATERIAL SS AISI 304 NBR SS AISI 304 SIC/SIC AISI 304 CARBON NYLON 30% GLASS FILLED EN / ASTMA564 TYPE 630 N/A SS AISI 304 SS AISI 316 NBR SS AISI 316 SIC/SIC SS AISI 316 CARBON NYLON 30% GLASS FILLED EN / ASTMA564 TYPE 630 N/A SS AISI 316 N/A N/A SS AISI 304 NBR SPRING STEEL SS AISI 316 NBR SPRING STEEL SS AISI 304 SS AISI 316

16 SUBMERSIBLE MOTORS SUBMERSIBLE MOTOR QF MATERIAL SPECIFICATION SML150 SR. NO. SECTION VIEW SML 150 COMPONENT MATERIAL 1 SAND SLINGER NBR 2 STUD AISI SS304 3 SEAL STD 4 UPPER HOUSING CI FG260 5 END BELL UPPER CI FG260 6 BUSH CARBON 7 UP THRUST BEARING NYLON 30% GLASS FILLED 8 THRUST PLATE CI FG260 9 WINDING WIRE STD 10 ENDLAMINATION MS PPS 11 STATOR SUB ASSLY N/A 12 ROTOR SUB ASSLY N/A 13 END BELL LOWER CI FG REVOLVING PLATE ASSLY N/A 15 SEGMENT AISI SS THRUST BEARING PLATE CI FG ADJUSTING STUD DUPLEX 18 DIAPHRAGM NBR 19 DIAPHRAGM SPRING SPRING STEEL 20 MOTOR BASE COVER CI FG260 14

17 SUBMERSIBLE MOTORS SUBMERSIBLE MOTOR QF MATERIAL SPECIFICATION MTSF200 SR.NO COMPONENT SAND SLINGER ROTOR SHAFT MATERIAL NBR AISI SS420+DUPLEX 3 SEAL STD 4 CI FG260 5 UPPER HOUSING END BELL UPPER 6 BUSH CARBON 7 ENDLAMINATION PPS 8 STATOR SUB ASSLY N/A 9 ROTOR SUB ASSLY N/A 10 END BELL LOWER CI FG REVOLVING PLATE ASSLY N/A 12 REVOLVING PLATE N/A CI FG SEGMENT AISI SS THRUST BEARING ASSLY CI FG THRUST SUPPORT CI FG ADJUSTING STUD DUPLEX 17 DIAPHRAGM NBR 18 DIAPHRAGM SPRING SPRING STEEL 19 MOTOR BASE COVER CI FG260 SECTION VIEW MTSF 200

18 SUBMERSIBLE MOTORS SUBMERSIBLE MOTOR QF MATERIAL SPECIFICATION MTSF 10 SR. NO. COMPONENT SAND SLINGER DUST COVER MECHANICAL SEAL ADOPTER BEARING BODY UPPER BUSH WINDING WIRE AUX!LLARY IMPELLER END LAMINATION STATOR ROTOR BEARING BODY LOWER THRUST BEARING ASSLY. SEGMENT BEARING SEGEMENT CARRIER THRUST SUPPORT DIAPHRAGM SPRING BASE CUP DIAPHRAGM SPRING COVER DIAPHRAGM THRUST HOUSING CIRCLIP MATERIAL NITRILE RUBBER MS STD CI FG260 CI FG260 CARBON STD PPS MS N/A N/A CI FG260 CI FG260 SS AISI 420 CI FG260 CI FG260 NITRI LE RUBBER ABS SPRING STEEL SS AISI 304 CI FG260 SS AISI

19 SUBMERSIBLE PUMP QF 2 SP 2 M3 (QF 2) 17

20 TECHNICAL DATA SUBMERSIBLE MOTOR QF 2 DIMENSIONS AND WEIGHTS QF 258 are mounted in sleeve for Rp 1¼ connection Motor Pump Type Dimensions [mm] B Power Type C [kw] Net Weight A [Kg] 3x220 V 3x220 V 1x220V 3x380V 1x220V 3x380V QF 26 MCIP x460V 311 QF 29 QF 212 QF 215 QF 221 QF 227 QF 234 QF 248 QF 258 MCIP 100 MCIP 100 MCIP 100 MCIP 100 MCIP MCIP MCIP 101 MCIP D E 3x220 V 1x220V 3x380V 13 3x460V x460V E = Maximum diameter of pump inclusive of cable guard & motor. * Motor type may change as per requirement. 18

21 SUBMERSIBLE PUMP QF 5 SP 3 M3 (QF 5) 19

22 TECHNICAL DATA SUBMERSIBLE PUMP QF 5 DIMENSIONS AND WEIGHTS QF 5 56 to QF 5 75 are mounted in sleeve for Rp 1¼ connection Motor Dimensions [mm] B A Power Pump Type 3x220 V 3x220 V Type C D 1x220V 3x380V 1x220V 3x380V [Kw] 3x460V 3x460V QF 55 MCIP QF 58 MCIP QF 510 MCIP QF 514 MCIP QF 518 MCIP QF 524 MCIP QF 532 MCIP QF 538 MCIP QF 556 MCIP QF QF E Net Weight [Kg] 3x220 V 1x220V 3x380V 3x460V E = Maximum diameter of pump inclusive of cable guard and motor. * Motor type may change as per requirement. 20

23 SUBMERSIBLE PUMP QF 6 SP 5 M3 (QF 6) 21

24 TECHNICAL DATA SUBMERSIBLE PUMP QF 6 DIMENSIONS AND WEIGHTS QF 6 52 are mounted in sleeve for Rp 1½ connection. Motor Pump Type B Power Type C [Kw] QF 6 3 QF 6 5 QF 6 7 QF 6 9 QF 6 11 QF 6 15 QF 6 21 QF 6 26 QF 6 39 QF 6 39 QF 6 52 MCIP 100 MCIP 100 MCIP 100 MCIP 100 MCIP MCIP MCIP MCIP 101 MCIP x220V Dimensions [mm] A 3x220 V 3x220 V 3x380V 1x220V 3x380V 3x460V 3x460V Net Weight [Kg] 3x220 V D E 1x220V 3x380V 3x460V E = Maximum diameter of pump inclusive of cable guard and motor. * Motor type may change as per requirement. 22

25 SUBMERSIBLE PUMP QF 12 SP 8 M3 (QF 12) 23

26 TECHNICAL DATA SUBMERSIBLE PUMP QF 12 DIMENSIONS AND WEIGHTS QF to QF are mounted in sleeve for Rp 2 connection Motor Pump Type B Power Dimensions [mm] A Net Weight [Kg] 3x220 V 3x220 V 3x220 V D E 1x220V 3x380V 1x220V 3x380V 1x220V 3x380V [Kw] 3x460V 3x460V 3x460V QF 12 3 MCIP QF 125 MCIP QF 127 MCIP QF 129 MCIP QF 1212 MCIP QF 1215 MCIP QF 1218 MCIP QF 1221 MCIP QF 1225 MCIP QF 1230 MCIP QF QF QF QF QF QF QF QF QF E = Maximum diameter of pump inclusive of cable guard and motor. * Motor type may change as per requirement. Type C 24

27 SUBMERSIBLE PUMP QF 20 SP 9 M3 (QF 20) 25

28 TECHNICAL DATA SUBMERSIBLE PUMP QF 20 DIMENSIONS AND WEIGHTS Motor Pump Type QF 204 QF 205 QF 207 QF 209 QF 2013* QF 2018* Dimensions [mm] B A Power Type MCIP MCIP MCIP 101 MCIP 101 MCIP 101 MCIP 101 3x220 V 3x220 V D E 1x220V 3x400V 1x220V 3x400V [Kw] 3x460V 3x460V Net Weight C [Kg] E = Maximum diameter of pump inclusive of cable guard and motor. * Motor type may change as per requirement. 26

29 SUBMERSIBLE PUMP QF 25 SP 14 M3 (QF 25) 27

30 TECHNICAL DATA SUBMERSIBLE PUMP QF 25 DIMENSIONS AND WEIGHTS Motor Pump Type QF 253 QF 255 QF 258 QF 2512 QF 2516 QF 2512 QF 2516 Type MCIP MCIP MCIP 101 MCIP 101 MCIP 101 Dimensions [mm] B A Power 3x220 V 3x220 V C D 3x380V 3x380V [Kw] 3x460V 3x460V Net Weight E [Kg] E = Maximum diameter of pump inclusive of cable guard and motor. * Motor type may change as per requirement. 28

31 SUBMERSIBLE PUMP QF 10 SP 10 M3 (QF 10) 29

32 SUBMERSIBLE PUMP QF 10 SP 10 M3 (QF 10) 30

33 TECHNICAL DATA SUBMERSIBLE PUMP QF 10 DIMENSIONS AND WEIGHTS Motor Pump Type QF to QF 1050 are mounted 31 QF 101 QF 102 QF 103 QF 104 QF 105 QF 106 QF 107 QF 108 QF 109 QF 1010 QF 1011 QF 1012 QF 1013 QF 1014 QF 1015 QF 1016 QF 1017 QF 1018 QF 1019 QF 1020 QF 1021 QF 1022 QF 1023 QF 1024 QF 1025 QF 1026 QF 1027 QF 1028 QF 1029 QF 1030 QF 1031 QF 1032 QF 1033 QF 1034 QF 1035 QF 1036 QF 1037 QF 1038 QF 1039 QF 1040 QF 1041 QF 1042 QF 1043 QF 1044 Type MCIP 100 MCIP MCIP MCIP MCIP MCIP 101 MCIP 101 MCIP 101 MCIP 101 Dimensions [mm] Power [Kw] C B A D E* E* = Maximum diameter of pump inclusive of cable guard and motor. * Motor type may change as per requirement. Net Weight Kg

34 SUBMERSIBLE PUMP QF 15 SP 12 M3 (QF 15) 32

35 SUBMERSIBLE PUMP QF 15 SP 12 M3 (QF 15) 33

36 TECHNICAL DATA SUBMERSIBLE PUMP QF 15 DIMENSIONS AND WEIGHTS Motor Pump Type QF to QF 1550 are mounted Dimensions [mm] B A D Power C [Kw] QF 151 MCIP QF 152 MCIP QF 153 MCIP QF 154 MCIP QF 155 MCIP QF 156 MCIP QF 157 MCIP QF 158 MCIP QF 159 MCIP QF QF QF QF QF QF QF QF QF QF QF QF QF QF QF QF QF QF QF QF QF QF QF QF QF QF QF QF QF QF QF QF QF QF QF E = Maximum diameter of pump inclusive of cable guard and * Motor type may change as per requirement. Type E* motor. Net Weight Kg

37 SUBMERSIBLE PUMP QF 30 SP 17 M3 (QF 30) 35

38 SUBMERSIBLE PUMP QF 30 SP 17 M3 (QF 30) 36

39 TECHNICAL DATA SUBMERSIBLE PUMP QF 30 DIMENSIONS AND WEIGHTS Motor Pump Type Qf30 33 to QF30 50 are mounted in sleeve for Rp 3 connection. 37 QF 301 QF 302 QF 303 QF 304 QF 305 QF 306 QF 307 QF 308 QF 309 QF 305 QF 306 QF 307 QF 308 QF 309 QF 3010 QF 3011 QF 3012 QF 3013 QF 3014 QF 3015 QF 3016 QF 3017 QF 3018 QF 3019 QF 3020 QF 3021 QF 3022 QF 3023 QF 3024 QF 3025 QF 3026 QF 3027 QF 3028 QF 3029 QF 3030 QF 3033 QF 3036 QF 3039 QF 3042 QF 3045 QF 3048 QF 3050 Power [Kw] MCIP MCIP MCIP MCIP MCIP MCIP MCIP MCIP MCIP Type Dimensions [mm] C B A D E* E = Maximum diameter of pump inclusive of cable guard and motor. * Motor type may change as per requirement. Net Weight Kg

40 SUBMERSIBLE PUMP QF 30 SP 17 M3 (QF 30) 38

41 SUBMERSIBLE PUMP QF 30 SP 17 M3 (QF 30) 39

42 SUBMERSIBLE PUMP QF 50 SP 30 M3 (QF 50) 40

43 SUBMERSIBLE PUMP QF 50 SP 30 M3 (QF 50) 41

44 TECHNICAL DATA SUBMERSIBLE PUMP QF 50 DIMENSIONS AND WEIGHTS Motor Pump Type QF 5024 to QF 5039 are mounted in sleeve for Rp 3 connection. QF 501 QF 502 QF 503 QF 504 QF 505 QF 504 QF 505 QF 506 QF 507 QF 508 QF 509 QF 5010 QF 5011 QF 5012 QF 5013 QF 5014 QF 5015 QF 5016 QF 5017 QF 5018 QF 5019 QF 5020 QF 5021 QF 5022 QF 5023 QF 5024 QF 5025 QF 5026 QF 5027 QF 5028 QF 5029 QF 5031 QF 5033 QF 5036 QF 5039 Type MCIP MCIP MCIP 101 MCIP 101 MCIP 101 Dimensions [mm] Power [Kw] C B A D E* E** Net Weight Kg E* = Maximum diameter of pump inclusive of one cable guard and motor. E** = Maximum diameter of pump inclusive of two cable guard and motor. * Motor type may change as per requirement. 42

45 SUBMERSIBLE PUMP QF 50 SP 30 M3 (QF 50) 43

46 SUBMERSIBLE PUMP QF 50 SP 30 M3 (QF 50) 44

47 SUBMERSIBLE PUMP QF 75 SP 46 M3 (QF 75) 45

48 SUBMERSIBLE PUMP QF 75 SP 46 M3 (QF 75) 46

49 TECHNICAL DATA SUBMERSIBLE PUMP QF 75 DIMENSIONS AND WEIGHTS Motor Pump Type QF to QF are mounted in sleeve for Rp 3 connection. QF 751B QF 751A QF 751 QF 752AB QF 752 QF 753BB QF 753 QF 753 QF 754BC QF 754 QF 755C QF 755 QF 756A QF 756 QF 757C QF 757 QF 758 QF 759 QF 7510 QF 7511 QF 7512 QF 7513 QF 7514 QF 7515 QF 7516 QF 7517 QF 7518 QF 7519 QF 7520 QF 7522 QF 7524 Type MCIP MCIP MCIP MCIP 101 MCIP 101 MCIP 101 MCIP 101 MCIP 150 MCIP 150 Power [Kw] Dimensions [mm] Rp 3 Connection Rp 4 Connection B A C E* E** A C E* E** E* = Maximum diameter of pump inclusive of one cable guard and motor. E** = Maximum diameter of pump inclusive of two cable guard and motor. Other type of connection are possible by means of connecting flanges. * Motor type may change as per requirement. 47 D Net Weight Kg

50 SUBMERSIBLE PUMP QF 75 SP 46 M3 (QF 75) 48

51 SUBMERSIBLE PUMP QF 75 SP 46 M3 (QF 75) 49

52 SUBMERSIBLE PUMP QF 100 SP 60 M3 (QF 100) 50

53 SUBMERSIBLE PUMP QF 100 SP 60 M3 (QF 100) 51

54 TECHNICAL DATA SUBMERSIBLE PUMP QF 100 DIMENSIONS AND WEIGHTS Motor Pump Type QF 1001B QF 1001 Type Dimensions [mm] Rp 3 Connection Power [Kw] MCIP MCIP A Rp 4 Connection C E* E** A D Net Weight B C E* E** Kg QF 1002BB MCIP 101 QF 1002 MCIP 101 QF 1003A MCIP QF 1003A QF QF 1004AA QF 1004 QF 1005 QF 1006B QF QF 1007 QF 1008 QF 1009B QF 1009 QF QF QF QF QF QF QF QF QF QF QF QF E* = Maximum diameter of pump inclusive of one cable guard and motor. E** = Maximum diameter of pump inclusive of two cable guard and motor. Other type of connection are possible by means of connecting flanges. * Motor type may change as per requirement. 52

55 SUBMERSIBLE PUMP QF 100 SP 60 M3 (QF 100) 53

56 SUBMERSIBLE PUMP QF 100 SP 60 M3 (QF 100) 54

57 SUBMERSIBLE PUMP QF 125 SP 77 M3 (QF 125) 55

58 SUBMERSIBLE PUMP QF 125 SP 77 M3 (QF 125) 56

59 TECHNICAL DATA SUBMERSIBLE PUMP QF 125 DIMENSIONS AND WEIGHTS Motor Pump Type Type Dimensions [mm] Rp 5 Connection Power [Kw] A C E* E** 5" flange A C E* E** B D Weight Kg QF QF 1252BA QF 1252A QF QF 1253AA QF 1253A QF QF 1254B QF QF 1255BB QF QF 1256B QF QF QF QF QF QF QF QF QF QF E* = Maximum diameter of pump inclusive of one cable guard and motor. E** = Maximum diameter of pump inclusive of two cable guard and motor. Other type of connection are possible by means of connecting flanges. * Motor type may change as per requirement. 57 Net

60 SUBMERSIBLE PUMP QF 125 SP 77 M3 (QF 125) 58

61 SUBMERSIBLE PUMP QF 125 SP 77 M3 (QF 125) 59

62 SUBMERSIBLE PUMP QF 160 SP M3 (QF 160) 60

63 SUBMERSIBLE PUMP QF 160 SP M3 (QF 160) 61

64 TECHNICAL DATA SUBMERSIBLE PUMP QF 160 DIMENSIONS AND WEIGHTS 62

65 SUBMERSIBLE PUMP QF 160 SP M3 (QF 160) 63

66 SUBMERSIBLE PUMP QF 160 SP M3 (QF 160) 64

67 SUBMERSIBLE PUMP QF 210 SP 125 M3 (QF 210) 65

68 SUBMERSIBLE PUMP QF 210 SP 125 M3 (QF 210) 66

69 TECHNICAL DATA SUBMERSIBLE PUMP QF 210 DIMENSIONS AND WEIGHTS Motor Pump Type QF 2101A QF 2101 QF 2102AA QF 2102A QF 2102 QF 2103AA QF 2103A QF 2103 QF 2104AA QF 2104A QF 2104 QF 2105AA QF 2105A QF 2105 QF 2106AA QF 2106A QF 2106 QF 2107AA QF 2107A QF 2107 QF 2108 QF 2109 QF QF QF QF Type MOTOR 10" MOTOR 10" MOTOR 10" MOTOR 10" MOTOR 10" MOTOR 12" MOTOR 12" Power [Kw] Dimensions [mm] Rp 5 Connection 6" flange A C E* E** A C E* E* = Maximum diameter of pump inclusive of one cable guard and motor. E** = Maximum diameter of pump inclusive of two cable guard and motor. Other type of connection are possible by means of connecting flanges. * Motor type may change as per requirement. 67 B E** D Net Weight Kg

70 SUBMERSIBLE PUMP QF 210 SP 125 M3 (QF 210) 68

71 SUBMERSIBLE PUMP QF 210 SP 125 M3 (QF 210) 69

72 SUBMERSIBLE PUMP QF 270 SP 160 M3 (QF 270) 70

73 SUBMERSIBLE PUMP QF 270 SP 160 M3 (QF 270) 71

74 TECHNICAL DATA SUBMERSIBLE PUMP QF 270 DIMENSIONS AND WEIGHTS Motor Pump Type Type Dimensions [mm] Rp 6 Connection Power A C 6" flange E* E** A D Weight C E* QF QF 2702AA QF 2702A QF C QF 2703A QF QF 2704AA E** B QF 2701A QF 2703AA [Kw] Net 1470 Kg 243 QF 2704A QF QF 2705AA QF 2705A QF QF 2706 MOTOR 10" QF 2707 MOTOR 10" QF 2708 MOTOR 10" QF 2709 MOTOR 10" QF MOTOR 12" E* = Maximum diameter of pump inclusive of one cable guard and motor. E** = Maximum diameter of pump inclusive of two cable guard and motor. Other type of connection are possible by means of connecting flanges. * Motor type may change as per requirement. 72

75 SUBMERSIBLE PUMP QF 270 SP 160 M3 (QF 270) 73

76 SUBMERSIBLE PUMP QF 270 SP 160 M3 (QF 270) 74

77 SUBMERSIBLE PUMP QF 360 SP 215 M3 (QF 360) 75

78 SUBMERSIBLE PUMP QF 360 SP 215 M3 (QF 360) 76

79 TECHNICAL DATA SUBMERSIBLE PUMP QF 360 DIMENSIONS AND WEIGHTS Motor Pump Type QF 3601A QF 3601 QF 3602AA QF 3602A QF 3602 QF 3603AA QF 3603A QF 3603 QF 3604AA QF 3604A QF 3604 QF 3605AA QF 3605A QF 3605 QF 3606AA QF 3606A QF 3606 QF 3607AA QF 3607A QF 3607 Type MOTOR 10" MOTOR 10" MOTOR 10" MOTOR 10" MOTOR 10" MOTOR 10" MOTOR 10" MOTOR 12" MOTOR 12" MOTOR 12" Dimensions [mm] Rp 5 Connection 6" flange Power [Kw] A C E* E** A C E* E* = Maximum diameter of pump inclusive of one cable guard and motor. E** = Maximum diameter of pump inclusive of two cable guard and motor. Other type of connection are possible by means of connecting flanges. * Motor type may change as per requirement. 77 E** B D Net Weight Kg

80 SUBMERSIBLE PUMP QF 360 SP 215 M3 (QF 360) 78

81 SUBMERSIBLE PUMP QF 360 SP 215 M3 (QF 360) 79

82 SUBMERSIBLE MOTORS SUBMERSIBLE MOTORS QF SINGLE PHASE MOTOR SPECIFICATION (60 HZ) 3450 RPM 4" 3WIRE 4" 3WIRE 4" 3WIRE TYPE Y B R HP RATING KW VOLTS HZ S.F Yellow lead Black lead Red lead FULL LOAD MAXIMUM EFFICIENCY % S.F F.L AMPS LOAD Y5.0 B5.0 R0 Y6.8 B6.8 R0 Y8.2 B8.2 R0 Y6.0 B6.0 R0 Y8.0 B8.0 R0 Y10.4 B10.4 R0 Y3.6 B3.7 R2.0 Y4.9 B5.0 R3.2 Y6.0 B5.7 R3.4 Y4.3 B4.0 R2.0 Y5.7 B5.2 R3.1 Y7.1 B6.4 R3.3 Y10.0 B9.9 R1.3 Y10.0 B9.3 R2.6 Y14 B11.2 R6.1 Y23 B15.9 R11 Y11.5 B11 R1.3 Y13.2 B11.9 R2.6 Y17.0 B12.6 R6.0 Y27.5 B19.1 R10.8 POWER FACTOR S.F F.L LOCK ROTOR Line amps main winding amps Start or auxiliary winding amps 80

83 SUBMERSIBLE MOTORS SUBMERSIBLE MOTORS QF THREE PHASE MOTOR SPECIFICATION (60 HZ) 3450 RPM 4" 3WIRE TYPE 81 HP KW RATING VOLTS HZ S.F FULL LOAD MAXIMUM LOAD AMPS EFFICIENCY % S.F F.L POWER S.F F.L LOCK ROTOR

84 ACCESSORIES SUBMERSIBLE MOTORS QF 6 REWINDABLE MOTORS PERFORMANCE DATA 60Hz 82

85 ACCESSORIES SUBMERSIBLE PUMPS QF CONNECTING PIECES The tables below show the range of connecting pieces for connection of thread to flange and thread to thread. Thread Flange Thread D v2 x n 83 A B F E L C A B v1 L

86 ACCESSORIES SUBMERSIBLE PUMPS QF Flow sleeves Shakti offers a complete range of stainless steel flow sleeves for both vertical and horizontal operation. Flow sleeves are recommended for all applications in which motor cooling is insufficient. The result is a general extension of motor life. Flow sleeves are to be fitted: if the submersible pump is exposed to high thermal load like current unbalance, dry running, overload, high ambient temperature, bad cooling conditions. if aggressive liquids are pumped, since corrosion is doubled for every 10 C the temperature rises. If sedimentation or deposits occur around and/or on the motor. Note : More information about accessories is available on request. ZINC ANODES Application Product numbers of zinc anodes Zinc anodes for pumps Sea water: Up to 35 C. QF 300 ZA 04 QF 270 Liquid temperatures QF 210 ZA 03 QF 150 Please contact Shakti for further details. QF 125 ZA 01 QF 100 The number of anodes required depends on the pump and motor in question. QF 75 Product Number QF 50 Used for pump type Sacrificial anodes are placed on the outside of the pump and motor as protection against corrosion. QF 30 Cathodic protection by means of zinc can be used for corrosion protection of SP pumps in chloridecontaining liquids such as brackish water and sea water. ZA 02 ZA 05 Brackish water (min g/m³ chloride): Up to 35 C. Anode life The zinc anodes have a life of one to four years, depending on operating conditions (temperature, flow and chloride content). Zinc anodes for motors 4" Motors 6" Motors 6" Motors 6" Motors ZA 06 ZA 07 ZA 07 ZA 08 84

87 SUBMERSIBLE PUMPS MISCELLANEOUS HEAD LOSSES IN ORDINARY WATER PIPES 85

88 TABLE OF HEAD LOSSES MISCELLANEOUS HEAD LOSSES IN PLASTIC PIPES FA, F+, F, QF 86

89 SAP No India : Toll Free No , Other Countries : SHAKTI PUMPS (I) LTD. Regd. Office & Works : Plot No.401, Sector 3, Pithampur , Dist. Dhar (M.P.) INDIA Fax: info@shaktipumps.com, sales@shaktipumps.com, Visit us at :