Toho Tenax Thermoplastics Welding and Forming Carbon Fiber PEEK/PEKK Materials. SmartManufacturingSeries.com
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1 Toho Tenax Thermoplastics Welding and Forming Carbon Fiber PEEK/PEKK Materials
2 Toho Tenax Footprint
3 Toho Tenax Family of Materials Carbon Fiber Reinforced ThermoPlastics HTS/IMS PEEK/PEKK/PPS UD Tapes (TPUD) HTS/IMS PEEK/PEKK/PPS Laminates (TPCL) HTS/IMS PEEK/PEKK/PPS Semi-preg (TPWF) HTS/IMS PEEK/PEKK/PPS Granulate (TPGM)
4 Toho Tenax CFRTP Material Groups PART GEOMETRY COMPLEXITY Short fiber Tenax Short Fiber Limited Fiber Length Long-Fiber Stretch-Broken Fiber Tenax HTA40/HTS40 3k 6K 12K 24K Tenax HTS45 P12 12K Tenax IMS65 P12 12K Co-mingled Unlimited Fiber Length Tenax TPWF ThermoPlastic Woven Fabric Woven Fabric Tenax TPUD ThermoPlastic UniDirectional Tenax TPCL ThermoPlastic Consolidated Laminate Uni-directional *CFRTP: Carbon Fiber Reinforced ThermoPlastics MECHANICAL PROPERTIES
5 Toho Tenax ThermoPlastic UniDirectional Tenax -E HTS45 P12 12K - 12 width in 100m/250m length gsm (FAW) t - Typical 50 psi min, 725ºF - Less than 1% VC
6 Tenax TPUD PEEK-HTS45 P12 12K -Part Making
7 Tenax TPUD PEEK-HTS45 P12 12K -Part Making
8 Tenax TPUD PEEK-HTS45 P12 12K -Part Making
9 Tenax TPUD PEEK-HTS45 P12 12K -Part Making - Compression/Cavity Molded AC Pylon Bracket Cut TPUD PEEK UD Tape 1 X 3 cm strip. Special Compression-Molded Processing with Stainless Steel Inserts
10 Tenax TPUD PEEK-HTS45 P12 12K -Part Making -TPUD Industrial Applications: 1). Riser/Piping Demonstration Part using ¼ slit TPUD 2). Umbilical Spring using 2.0 wide slit TPUD
11 Tenax TPUD PEEK-HTS45 P12 12K -Part Making - Chopped Material (Compression Molded)
12 Toho Tenax ThermoPlastic Consolidated Laminate Tenax -E TPWF 5HS woven fabric -.8 X 1.2m laminate - 2 ply ( ply.245 ) - Typical 435 psi, 797ºF consol. - 1% VC
13 Tenax TPCL PEEK-HTA40 3K 5HS - Part Making A350XWB Fuselage Structural Clip (bracket)
14 Tenax TPCL PEEK-HTA40 3K 5HS - Part Making Fan Cowl Panel Structural Longeron Support Structure Static Compression Molded CCM Process
15 Tenax TPCL PEEK-HTA40 3K 5HS - Part Making Thermoplastic Seat Frame/Support Structure Support Structure Static Compression Molded
16 Tenax TPCL PEEK-HTA40 3K 5HS - Part Making Wing Structure Flight Control (Flap) w/lsp Support Structure Static Compression Molded
17 Tenax TPCL PEEK-HTA40 3K 5HS - Infrared Heating/Welding Process (Fusion/Radiant Welding) Molten Interface P Retract Source STEP #1 Light Source or Platen P Weld Interface STEP #2 Typical Proof of Concept Wing Structure
18 Tenax TPCL PEEK-HTA40 3K 5HS - Infrared Heating/Welding Process (Fusion/Radiant Welding)
19 Tenax TPCL PEEK-HTA40 3K 5HS - Medical/Industrial Applications THICK TPCL
20 Tenax TPCL PEEK-HTA40 3K 5HS - Recycling (TPCL pellets & TPGM*)
21 Toho Tenax ThermoPlastic Woven Fabric Tenax -E TPWF 5HS woven fabric t (ppt) m (49 ) - 200m length
22 Tenax TPWF PEEK-HTA40 3K 5HS - Recycling (TPWF Shapes ) Material Characterization.5 cm square Compression Molded w/ stainless inserts
23 Tenax TPWF PEEK-HTA40 3K 5HS - Recycling (TPWF Shapes & Woven Pellet)
24 Toho Tenax CFRTP Materials Conclusions High Performance Mechanical Properties (Structural) Automated Production (Lay-up, Forming, Welding) Short Cycle Time & Rework Compliant Welding Technologies to Compliment Design/Shape Opportunities for Automated Repair Techniques Recycle, Reuse, Repurpose Opprotunities
25 Joe Spangler Technical Services Manager Toho Tenax America, Inc. Phone: +1(859) Mobile: +1(513) Thank you for your attention! QUESTIONS???
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