EE-100 Engineering Laboratory Module1: PCB
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1 EE-100 Engineering Laboratory Module1: PCB Dr. Ing. Ahmad Kamal Nasir [Office Hours] Tuesday ( ) Friday ( ) Room 9-345A (EE Dept. Right Wing) 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 1
2 Module 1 WEEK1 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 2
3 PCB Module Week 1 Introduction to basic electronics components Introduction to conventional/non-conventional PCB fabrication Lab Visit: Overview of workshop facilities Demonstration of etching and soldering Demonstration of PCB CNC milling and drilling Week 2 Introduction to Proteus ISIS Introduction to circuit schematic design and simulation Tutorials: Create computer schematic and simulate circuit Lab Task 2: Create schematic drawing in Proteus ISIS Week 3 Introduction to Proteus ARES Introduction to circuit layout design Tutorials: Create computer PCB layout for electronic circuits Lab Task 3: Create Layout drawing in Proteus ARES Week 4 Lab Task 4: PCB Soldering and Troubleshooting 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 3
4 Reference Design and Technology James Garratt 2 nd Edition Cambridge Edition Chapter 6 Control electrics and electronics 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 4
5 ELECTRONICS BASICS (REVIEW) 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 5
6 Voltage/Current Measurements 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 6
7 Resistor 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 7
8 Resistor Color Code 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 8
9 Voltage Divider 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 9
10 Variable Resistor 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 10
11 Light Dependent Resistor (LDR) 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 11
12 Thermistor 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 12
13 Lab Task 1(a) The following circuit is used in a mobile robot to detect the amount of light present in the environment. The circuit uses a LDR as light sensor. Answer the following questions using the information provided to you. LDR Sketch the graph of V out against intensity? Sketch the graph of V out against intensity if the position of resistor R and LDR swapped? Redesign the value of the resistor such that V out = 1V at a light intensity of 1 Lux? BAT1 10V GND R1 10k 1.0 Vout 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 13
14 Capacitor 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 14
15 Diode Can we use a diode as voltage divider? 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 15
16 Light Emitting Diode (LED) 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 16
17 Switches 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 17
18 Transistor Base current flows, when the base is at-least 0.7V (Silicon) higher then emitter voltage. How much is the amplification? β = I c I b 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 18
19 Relay What is the advantage of a relay over a transistor? 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 19
20 Relay Application 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 20
21 Lab Task 1(b) The relay in the circuit turns on when 50mA of current flows through its coil. The transistor used in the circuit has β = 100 and V b = 0.7V How much base current is required to turn on the transistor? At which voltage (Vin) the motor will turned on, considering RB = 2k2? V 1 2 Vin 10k GND RB 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 21
22 Reference: Design and Technology, Page #149 Timer Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 22
23 Reference: Design and Technology, Page #140 Operational Amplifier (Op-Amp) 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 23
24 Through-Hole/SMD Components 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 24
25 Lab Task 1(c) The following circuit uses thermistor and an op-amp to control the temperature of a room. The fan is required to maintain the room temperature at 25 C. At what voltage (V +) the fan turns on? What is the value of resistance R1 required to just turn on the fan. The resistance of thermistor (RT1) is 10KΩ at the temperature of 25 C? V +tc R1 THR R2 10k V+ V- R3 10k GND k FAN 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 25
26 PCB PROTOTYPING CONVENTIONAL 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 26
27 Bread Board 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 27
28 Reading Reference: Design & Technology Chapter 6 Vero Board (Matrix/Strip) 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 28
29 Reading Reference: Design & Technology Chapter 6 Single Layer PCB Prototyping Workflow 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 29
30 PCB Nomenclature 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 30
31 SMD Technology: Pick and Place Machine 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 31
32 SMD Technology: Reflow Oven 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 32
33 CONVENTIONAL PCB PROTOTYPING 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 33
34 Print Outline for PCB Cutting 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 34
35 Cut Butter Paper / Peel Off Sticker Side 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 35
36 Print Layout using Laser Printer 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 36
37 Negative Image of Printed Layout 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 37
38 Cut/File PCB Board 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 38
39 Transfer Layout Image on PCB 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 39
40 Ink Transferred on PCB 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 40
41 Use Hot Water and FeCl3 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 41
42 Fecl3 and PCB Inside Etching Tank 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 42
43 Add boiling water into the tank and stir the solution 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 43
44 Exposed copper is being dissolved into FeCl3 solution 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 44
45 Wash after Etching 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 45
46 Use Petrol to remove Printer Ink from Etched PCB 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 46
47 Hand Drilling 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 47
48 Prepare Butter Paper for Silk Screen Printing 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 48
49 Transfer Silk Screen on PCB 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 49
50 Prepare Soldering Work Station 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 50
51 Apply Soldering Paste and Embed Resistors 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 51
52 Solder Component Legs 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 52
53 Solder Components (Smaller to Bigger) Testing (Power Up) 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 53
54 NON-CONVENTIONAL PCB PROTOTYPING 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 54
55 CNC Machine 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 55
56 Create CAD/CAM Files 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 56
57 Import PCB Outline/Tracks/Drill Layer into CNC Machine Software 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 57
58 Create Drilling Marks and Milling Outlines 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 58
59 Final Output 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 59
60 Video Demonstration PCB Drilling PCB Milling 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 60
61 Lab Visit Conventional PCB Prototyping Non-Conventional PCB Prototyping 24 Jan 2016 Dr. -Ing. Ahmad Kamal Nasir 61
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